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温度稳定型MLCC瓷料的研制及其改性机理研究
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摘要
多层陶瓷电容器(MLCC)是重要的电子元件,几乎可以应用于所有的电子工业中。钛酸钡(BaTiO_3,BT)是应用最广泛的钙钛矿铁电体,这在于其具有很高的介电常数和长寿命的绝缘特性,钛酸钡陶瓷材料一直是MLCC研究的焦点所在。此外,当今的MLCC应用更多地要求元件具有良好的温度稳定性。然而,国内军用低频PME-MLCC所用X7R系列陶瓷材料几乎全部依赖于进口,X8RPME-MLCC材料的研究工作还处于起步阶段,耐更高温度的PME-MLCC陶瓷材料的开发几乎是空白。为此,本论文以BaTiO_3基PME-MLCC瓷料为研究对象,对国内当前缺失的温度稳定型PME-MLCC瓷料做了探索性和创新性研究。本论文研究的主要成果和结论如下:
     1.详细研究了稀土氧化物对BaTiO_3-Nb_2O_5-ZnO系统介电性能的影响,发现不同稀土氧化物对BT陶瓷电容量温度变化率低温峰(约40℃)和高温峰(约127℃)的影响可以分为三类。研究了Gd/Ce和Gd/Nd复合掺杂BT陶瓷的介电性能和微观性能,钛酸钡陶瓷室温介电常数的变化可以用稀土离子在钙钛矿中的取代位置来解释,Gd/Ce复合掺杂时具有气孔率低、致密化程度高的特点,可以获得介电性能良好的高介陶瓷,Gd/Nd复合掺杂BT系统的电容量高温变化率受Gd控制而受Nd影响不大。通过溶胶凝胶法制备了纳米稀土掺杂剂(Nd-Li-B-Si),发现纳米掺杂剂中稀土Nd用量变化对钛酸钡陶瓷介电性能有重要影响,相反,在使用纳米稀土掺杂剂的同时直接掺杂Nd_2O_3对钛酸钡介电性能影响不明显,通过纳米稀土掺杂可以获得性能良好的X7R陶瓷材料。确立了瓷料中各种掺杂剂的用量对介电性能的多元非线性回归方程y=b_0+∑b_ix_i+∑b_(ii)x_i~2+∑b_(iii)x_i~3,并成功研制了环保型X7RMLCC瓷料系统。利用自主配方在国内某生产线上成功制备满足X7R特性的PME-MLCC,主要性能指标为:室温介电常数2950±100,损耗小于1.5%,绝缘电阻大于5×10~(10)Ω,-55℃至125℃的容温变化率在±10%以内,平均击穿场强大于1500V/mil。
     2.利用Ca-B-Si微晶玻璃对BaTiO_3-Nb_2O_5-ZnO系统掺杂改性以制备X8R瓷料,研究发现CBS微晶玻璃对BaTiO_3陶瓷具有降低烧结温度和改善温度特性的双重作用。利用传统掺杂剂CaZrO_3对钛酸钡陶瓷掺杂并对其介电性能和微观性能进行了详细的研究,对比实验得到的TCC_(125℃)和计算得到的微观应变发现陶瓷电容量温度曲线的高温峰强度依赖于样品中的微观应力。首次提出了BT-Nb_2O_5-ZMT新配方体系,详细研究了Nb和ZMT用量对钛酸钡陶瓷相成分、微观形貌、介温特性以及居里点的影响。利用均匀设计法对BaTiO_3-Nb_2O_5-ZMT系统进行配方设计,通过偏微分分析、趋势分析和响应面分析对其进行优化,最终获得了室温介电常数介于1500~3300的BaTiO_3基X8R陶瓷材料体系。利用自主配方在国内某生产线上成功制备满足X8R特性的PME-MLCC,主要性能指标为:室温介电常数2200±100,损耗小于1.5%,绝缘电阻大于5×10~(10)Ω,-55℃至150℃的容温变化率小于±7.5%,平均击穿场强大于1050V/mil。
     3.利用DSC、XRD和SEM等分析手段对BaTiO_3-MnNb_2O_6陶瓷进行分析,研究了室温四方率和第二相对钛酸钡陶瓷居里温度的影响机理。发现MnNb_2O_6掺杂量在少于0.50mol%时,陶瓷室温四方率降低,居里点下降;MnNb_2O_6用量高于1.00mol%后产生第二相Ba_2Ti_3Nb_4O_(18),通过微观应变的计算认为,第二相的出现改变了陶瓷的内应力状态从而导致钛酸钡陶瓷居里点上升。以BaTiO_3-BiNbO_4陶瓷为例研究了预烧对钛酸钡陶瓷居里点的影响规律,发现掺杂球磨后进行预烧会加大钛酸钡陶瓷居里点的移动幅度。Mn~(2+)浓度对TiO_2/SiO_2复合掺杂钛酸钡陶瓷的温度特性产生强烈影响,SEM和XRD分析发现Mn~(2+)可以抑制TiO_2/SiO_2在BT陶瓷中产生的第二相的析出,第二相的体积分数和存在状态改变了陶瓷的内应力状态使陶瓷的温度特性曲线得到改善。合成了高居里点的新起始基料BTBNT,并利用几种压峰剂对BTBNT-Nb-ZMT系统进行掺杂改性,获得了温度特性满足X9R特性要求的耐高温瓷料。
     4.利用不同颗粒尺寸的BaTiO_3粉体为起始原料,从粉体形貌、晶粒形貌、微观结构、应力变化以及居里点移动等方面分析了纯BaTiO_3陶瓷的晶粒尺寸效应,随着晶粒尺寸增大,室温四方率降低,内应力降低,居里点下降。基于几何模型说明了“壳-芯”结构中的内应力状态,表明在Nb掺杂的BaTiO_3陶瓷中晶粒芯仅仅受到压应力而不存在张应力。基于此模型,Landau-Devonshire理论被成功用于解释室温介电常数的变化。研究了CBS玻璃不掺杂/掺杂时Mn~(2+)浓度变化对钛酸钡陶瓷介电性能和微观结构的影响。掺CBS时Mn~(2+)可使CBS析晶,条状第二相Ca_4Mn_4Si_8O_(24)的产生改变了BT系统的内应力结构是钛酸钡陶瓷电容量温度特性产生规律变化的原因。
Multilayer ceramic capacitors(MLCC) are important electric components which are used in almost all areas of electronics.Barium titanate(BaTiO_3,BT) was the most widely developed and used perovskite ferroelectrics.The reason behind a wide range of applications is that the barium titanate boasts of high specific permittivity and long lifetime of insulation resistance.Currently,the development of MLCC has focused on the BT ceramics.Moreover,present application of MLCC required preferable temperature characteristics.However,domestic low-frequency PME-MLCC military used X7R series of ceramic materials almost entirely dependent on imports,X8R PME-MLCC materials research is still at the fledgling stage,development for the higher temperature resistance PME-MLCC ceramic materials is almost blank.It is for this reason that the goal of this study was to investigate temperature stable PME-MLCC dielectrics based on BaTiO_3.The main works and conclusion are summarized as follows:
     1.The influence of rare earth dopants upon dielectric properties of BT-Nb_2O_5-ZnO system are investigated in detail.The experiment results have revealed that,according to the effects on the low temperature peak(at about 40℃) and the high temperature peak(at about 127℃) of the variation rate curve of capacitance of BT ceramics,the doping rare earth oxides can be divided into three categories.The dielectric properties and micro-properties of Gd/Ce Co-doped and Gd/Nd Co-doped BaTiO_3 are discussed. The vary of the dielectric constant at room temperature can be explained by the occupational sites of ions in perovskite structure.Low porosity and high density was observed in Gd/Ce Co-doped BaTiO_3 ceramics.The high temperature variation rate of capacitance for Gd/Nd co-doped BT ceramic is found to be only governed by the effect of Gd.Nano-scale rare earth dopant(Nd-Li-B-Si) was prepared by sol-gel processing to develop high performance dielectrics.The use amount of Nd in nano dopant have considerable effect to BaTiO_3,quite the contrary,the effect of Nd_2O_3 on BaTiO_3 dielectric properties is not obvious when nano dopant exist.The non-linear regression equation y=b_0+∑b_ix_i+∑b_(ii)x_i~2+∑b_(iii)x_i~3 regarding the relationship between the dosage of different dopants and the dielectric properties were established based on the experimental data to develop the environmental friendly X7R MLCC ceramics successfully.X7R type PME-MLCC sintered at 1104℃prepared from our composite with independent intelligence possessed excellent dielectric properties:K=2950±100, dielectric loss<1.5%,insulation resistance>5×10~(10)Ω,△C/C<±10%(-55℃~125℃), average breakdown voltage>1500V/mil.
     2.Calcium borosilicate(CBS) glass ceramic have been doped into BT-Nb_2O_5-ZnO system to obtain the X8R materials.Experiment showed that CBS can significantly both reduce the sintering temperature and flat the temperature characteristics of BaTiO_3.The influence of CaZrO_3 on the dielectric properties and microstructures of BaTiO_3-based ceramics has been investigated.Comparison of the experimentally measured temperature coefficient of capacitance(TCC) at 125℃and refined microstrain of BaTiO_3 ceramics with various concentrations of CaZrO_3 gave the indication that the high temperature peak of TCC was dependent on the microstrain of the sample in a manner.The high performance dielectrics satisfying X8R are achieved in the BT-Nb_2O_5-ZMT new system.The influence of Nb_2O_5 and ZMT addition on phase transition,microstructure,TCC,temperature dependence of permittivity and Curie temperature have been studied profoundly.Regression analysis based on uniform design was introduced as a new approach of designing BT-Nb2Os-ZMT based X8R ceramics. By using partial differentiation,trend analysis,surface/contour plots and the established regression model,optimized proportion conditions were obtained at given ranges to achieve lead-free X8R ceramics with various dielectric constants ranged from 1500 to 3300.X8R type PME-MLCC sintered at 1110℃prepared from our composite with independent intelligence had good dielectric properties:K=2200±100,dielectric loss<1.6%,insulation resistance>5×10~(10)Ω,△C/C<±7.5%(-55℃~125℃),average breakdown voltage>1050V/mil.
     3.The effects of tetragonality and secondary phase on the Curie point of BaTiO_3 ceramics were investigated in BaTiO_3-MnNb_2O_6 system using differential scanning calorimetry(DSC),X-ray diffraction(XRD) and scanning electron microscope(SEM). The study of BaTiO_3 ceramics sintered with MnNb_2O_6 additions up to 0.50 mol% reconfirms the hypothesis that the Curie point decreased as the room temperature tetragonality decreased.Additions of MnNb_2O_6 to BaTiO_3 above 1.0 mol%were found to result in the formation of the secondary phase of Ba_2Ti_3Nb_4O_(18) and shift the Curie point to higher temperature by means of alters the internal stress system of BT ceramics.The presintering process on Curie point in BaTiO_3-BiNbO_4 ceramics was studied in detail from microstructure consideration.Shift of Curie point significantly increased when presintering technology was introduced to BaTiO_3 ceramics.TCC of BT ceramics containing titania and silica additives is found to be strongly affected by Mn~(2+) concentration.The reduction of the volume fraction of the secondary phase obtained from SEM and XRD analysis proved that the introduction of Mn~(2+) can restrain the crystallization of TiO_2/SiO_2 glass in BT ceramics.The secondary phase altered the internal stress system,and in consequence TCC improved a lot.The new starting powder BTBNT with high Curie point was synthesized by conventional solid-state reaction.Several effective peak suppressors have been doped into BTBNT-Nb_2O_5-ZMT system in order to obtain the X9R materials.
     4.Using high purity BaTiO_3 powders of various particle size,we investigated the effects of grain size on the room temperature crystal structure,microstrain and Curie point.As the initial particle size of BaTiO_3 powders increased,the ceramic grain size increased,room temperature tetragonality decreased,microstrain decreased and Curie point shifted toward lower temperature,respectively.Based on a geometric model depicting the state of stress in core-shell structure,only existence of compressive stress but not exist tensile stress was observed in Nb doped BaTiO_3 ceramics.According to our model,Landau-Devonshire theory was applied to explain the change of the room-temperature permittivity successfully.The effects of Mn~(2+) concentration on dielectric properties and microstructure of barium titanate without/with CBS glass doping were investigated.The SEM and XRD analysis showed that Mn~(2+) can induce the crystallization of CBS glass.The formation of the strip-shaped secondary phase of Ca_4Mn_4Si_8O_(24),which alters the internal stress system of BT ceramics,is presumed to be the factor that improves the TCC of barium tianate.
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