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服役中后期海洋平台结构安全评估及剩余寿命预测技术研究
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摘要
世界上已建成的固定式海洋平台中近三分之一已经进入了平台结构设计使用寿命的后期。但由于油田生产的需要,绝大部分平台在达到设计寿命后依然继续服役,这就要求综合评价平台现役情况和超期服役的安全性及可能性,更深地挖掘平台的潜能。本论文基于结构确定性和可靠性评估理论,考虑服役中后期海洋平台结构损伤因素影响,建立了一套海洋平台结构安全评估体系,并研究了平台剩余寿命预测技术。主要研究内容包括:
     1.首先对极限承载力进行了研究。结合ANSYS软件和非线性分析理论,对极限承载力进行了研究;通过数值模拟与物理实验对比的方法验证了极限承载力计算的准确性,为平台进行确定性评估和可靠性评估奠定了基础。
     2.系统地研究了确定性评估和可靠性评估理论。研究分析了裂纹、凹陷、腐蚀等损伤以及海生物附着、地基土冲刷等对结构安全性的影响,引入储备强度系数,对服役中后期海洋平台进行了确定性评估;分析了海洋平台不同失效模式的极限状态方程,考虑荷载与抗力的随机性与时变性,以及结构安全评定荷载标准,开展了海洋平台结构的可靠性评估。
     3.基于S-N曲线及Miner线性累积损伤理论,同时考虑波浪荷载致疲劳和冰荷载致疲劳,对平台进行了疲劳寿命预测,研究结果显示实例平台的疲劳寿命在安全范围之内。
     4.建立了海洋平台结构安全评估体系。海洋平台结构安全评估体系包括年度安全评定与动态管理、结构安全预测与管理和结构维修决策三部分。将年度安全评定与动态管理中的结构多级安全评估分为四级:筛选评估、简单定量评估、结构确定性安全评估,结构可靠性安全评估,并对具体实施方法进行了详细阐述。建立了安全评估指标体系,涵盖了各级评估的详细指标,并根据现行规范或行业经验列出了安全指标的安全阂值,可作为安全评估依据。
     5.研究了剩余寿命的预测方法。本文分别运用基于确定性和基于动态可靠性的老龄平台寿命预测方法,对目标平台进行了剩余寿命预测。
One third of the fixed offshore platforms which have been built in the world have entered into the evening of their design life. However, as the need for oil production, most of the platforms will continue to serve after they achieve the design life, which requires a comprehensive safety assessment of the platforms for existing situation and the extended service life. Based on structural determinitistic and reliability assessment theory, a systermatic safety assessment methodology of offshore platform structure is set up where effects of damage factors on the structure are considered. And the remaining life of the existing platform is predicted based on the safety assessment. The thesis focuses on the following:
     1. This thesis studies on the ultimate bearing capacity of the platform firstly. Combining the ANSYS software and structural nonlinearity theory, the ultimate bearing capacity of the platform is studied, and the accuracy of the calculation of ultimate bearing capacity is validated through the comparison of the numerical simulation and physical experiments, which is the basis of certainty assessment and reliability assessment for platforms.
     2. Determinitistic and reliability assessment theory are studied systematically. The impact of structural safety caused by damages such as cracks, dents and corrosion, as well as marine growth and soil foundation erosion is studied and analyzed. Reserve strength factor is introduced, and existing platform is assessed by the deterministic method. The ultimate state equations of different failure modes of offshore platform are analyzed. And the reliability assessment of the offshore platform is carried out considering the random and time-varying of load and resistance, and load criterion of evaluation of the structure.
     3. Based on the S-N curve and Miner linear cumulative damage theory, the fatigue life prediction of the platform is carried out considering fatigue caused by both wave load and ice load. The study result shows that the fatigue life of the platform is in the safe range.
     4. A safety assessment methodology of offshore platform structure is set up. The safety assessment system includes three parts:annual safety assessment and dynamic management, prediction and management of structural safety and structural maintenance decision. The structural multi-level safety assessment is divided into four levels:filter assessment, simple quantitative assessment, structural deterministic safety assessment and structural reliability safety assessment. And the specific implementation methods are described in detail. An index system for safety assessment is set up, including detailed assessment index at all levels. The safety threshold is listed under the industry experience or existing norms, which can be used as a basis for safety assessment.
     5. The remaining life prediction method is studied. The remaining life of the target platform is predicted, applying on remaining life prediction for aging platform method basing on both deterministic method and dynamic reliability theory.
引文
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