Structural analysis on the arc spraying rapid tooling for sheet forming

详细信息    查看全文

• 作者：Huaying Wu (1) (2)
  Bingheng Lu (1) (2)
  Cheng Guo (1)
  Runqiang Wei (1) (2)
  
  1. School of Mechanical Engineering ; Xi鈥檃n Jiaotong University ; No. 28 ; Xianning West Road ; Xi鈥檃n ; Shaanxi ; 710049 ; China
  2. National Engineering Research Center of Rapid Manufacturing (Xi鈥檃n Rapid Manufacturing Engineering Research Co. ; Ltd.) ; No. 99 ; Yanxiang Road ; Xi鈥檃n ; Shaanxi ; 710054 ; China
  
• 关键词：Arc spraying ; Sheet forming ; Rapid tooling ; Stiffness ; Strength ; Hybrid structure
• 刊名：The International Journal of Advanced Manufacturing Technology
• 出版年：2015
• 出版时间：April 2015
• 年：2015
• 卷：77
• 期：9-12
• 页码：2277-2287
• 全文大小：2,009 KB
• 参考文献：1. Yang, Y, Hannula, S-P (2008) Development of precision spray forming for rapid tooling. Mat Sci Eng A Struct 477: pp. 63-68 CrossRef
  2. Maji, PK, Banerjee, PS, Sinha, A (2007) Application of rapid prototyping and rapid tooling for development of patient-specific craniofacial implant: an investigative study. Int J Adv Manuf Technol 36: pp. 510-515
  3. Pessard, E, Mognol, P, Hasco毛t, JY, Gerometta, C (2007) Complex cast parts with rapid tooling: rapid manufacturing point of view. Int J Adv Manuf Technol 39: pp. 898-904
  4. Cheah, CM, Chua, CK, Lee, CW, Feng, C, Totong, K (2004) Rapid prototyping and tooling techniques: a review of applications for rapid investment casting. Int J Adv Manuf Technol 25: pp. 308-320
  5. Du, ZH, Chua, CK, Chua, YS, Loh-Lee, KG, Lim, ST (2002) Rapid sheet metal manufacturing. Part 1: indirect rapid tooling. Int J Adv Manuf Technol 19: pp. 411-417 CrossRef
  6. Cheah, CM, Chua, CK, Lee, CW, Lim, ST, Eu, KH, Lin, LT (2002) Rapid sheet metal manufacturing. Part 2: direct rapid tooling. Int J Adv Manuf Technol 19: pp. 510-515 CrossRef
  7. Takeo, N (2000) Advances in prototype and low volume sheet forming and tooling. J Mater Process Tech 98: pp. 244-250 CrossRef
  8. Chua C.K., Hong K.H., Ho S.L. (1999) Rapid tooling technology. Part 2. A Case study using arc spray metal tooling. Int J Adv Manuf Technol 15(8):609鈥?14. doi:10.1007/s001700050109
  9. Folgado, R, Pe莽as, P, Henriques, E (2010) Life cycle cost for technology selection: a case study in the manufacturing of injection moulds. Int J Prod Econ 128: pp. 368-378 CrossRef
  10. Segal JI, Cobb RC (1995) Optimising arc sprayed metal tooling for injection moulding. First National Conference on Rapid Prototyping and Tooling Research, Buckinghamshire College, Buckinghamshire, November 1995
  11. Zhu DB (2001) RP-based rapid manufacturing system for sheet metal stamping dies. Xi鈥檃n Jiaotong University
  12. Wang, Y, Zhao, W, Tang, Y, Lu, B (2000) Material properties research on arc spray tooling. China Mech Eng 11: pp. 1112-1115
  13. Hua, M, Lau, CC, Hui, IK, Li, J (2004) Limit analysis on surface roughness and dimensional accuracy of spray metallic crust for rapid tooling production by metal arc spraying process. Int J Adv Manuf Technol 23: pp. 720-731 CrossRef
  14. Gedzevicius, I, Valiulis, AV (2006) Analysis of wire arc spraying process variables on coatings properties. J Mater Process Tech 175: pp. 206-211 CrossRef
  15. Wang G, Chen Y, Zhang H (2003) Effects of scanning path on the deposition process in rapid plasma spray tooling: modeling by homogenization theory. In: Proceedings of the Joint International Plasma Symposium, July 1, 2002鈥揓uly 4, 2002, Jeju Island, Thin Solid Films. Elsevier, Amsterdam, pp 124鈥?30
  16. McHugh, KM, Lin, Y, Zhou, Y, Lavernia, EJ (2008) Influence of cooling rate on phase formation in spray-formed H13 tool steel. Mat Sci Eng A Struct 477: pp. 50-57 CrossRef
  17. Chen, Y, Liang, X, Liu, Y, Bai, J, Xu, B (2010) Finite element modeling of coating formation and transient heat transfer in the electric arc spray process. Int J Heat Mass Tran 53: pp. 2012-2021 CrossRef
  18. He Z-y, L, B-h, WY-q, Hong, J, Y-p, T (2006) An automated arc spray tooling system for rapid die-making of large-sized automobile body panels. Front Mech Eng 1: pp. 209-214 CrossRef
  19. Grant, PS, Duncan, SR, Roche, A, Johnson, CF (2006) Scientific, technological, and economic aspects of rapid tooling by electric arc spray forming. J Therm Spray Technol 15: pp. 796-801 CrossRef
  20. Meng, F, Zhang, H, Wang, G (2013) Experiment research on green machining of clay prototype for plasma spray tooling. Int J Adv Manuf Technol 70: pp. 1415-1419
  21. Jhavar, S, Paul, CP, Jain, NK (2013) Causes of failure and repairing options for dies and molds: a review. Eng Fail Anal 34: pp. 519-535 CrossRef
  22. Pereira, MP, Yan, W, Rolfe, BF (2012) Wear at the die radius in sheet metal stamping. Wear 274鈥?75: pp. 355-367 CrossRef
  23. Souza, JHC, Liewald, M (2010) Analysis of the tribological behaviour of polymer composite tool materials for sheet metal forming. Wear 268: pp. 241-248 CrossRef
  24. Shen, G, Hu, G (2006) Mechanics of composite materials. Tsinghua University Press, Beijing
  25. Yin, S (1992) Fracture and damage theories and their application (in Chinese). Tsinghua University Press, Beijing
  26. Tan, TH (2005) Effects of triaxial stress on concrete. Paper presented at the 30th Conference on our world in concrete & structures, Singapore
  27. Witulski, J, Trompeter, M, Tekkaya, AE, Kleiner, M (2011) High wear resistant deep drawing tools made of coated polymers. CIRP Ann Manuf Technol 60: pp. 311-314 CrossRef
  
• 刊物类别：Engineering
• 刊物主题：Industrial and Production Engineering
  Production and Logistics
  Mechanical Engineering
  Computer-Aided Engineering and Design
  
• 出版者：Springer London
• ISSN：1433-3015

文摘

The structural performance of arc spraying rapid tooling (ASRT) directly affects its application in prototype automobile manufacturing. The ASRT is made up of several kinds of materials, which increases the difficulty of structural analysis. In this paper, the properties of arc-sprayed coating and its influence on ASRT were analyzed by tensile test, and the stiffness model of ASRT was established to optimize the structure design. Furthermore, a failure evaluation criterion was adopted to analyze the feasibility and reliability of ASRT. Therefore, a new hybrid structure of ASRT was proposed to reduce the difficulty of its fabrication process. The research results demonstrate that the performance of ASRT can be improved by proper structure design, and it is also proved that ASRT is easy to be fabricated at low cost and can meet the requirements for prototype automobile.