Tests of methane combustion were carried out on fresh and aged catalysts at two different WHSV values (12 000 and 60 000 mL g−1 h−1). The catalytic performance of Co3O4/CeO2 and Co3O4/CeO2–ZrO2 were compared with those of two pure Co3O4 oxides, a sample obtained by the precipitation method and a commercial reference. Characterization studies by X-ray diffraction (XRD), BET and temperature-programmed reduction (TPR) show that the catalytic activity is related to the dispersion of crystalline phases, Co3O4/CeO2 and Co3O4/CeO2–ZrO2 as well as to their reducibility. Particular attention was paid to the thermal stability of the Co3O4 phase in the temperature range of 750–800 °C, in both static (in a furnace) and dynamic conditions (continuous flow). The results indicate that the thermal stability of the phase Co3O4 heated up to 800 °C depends on the size of the cobalt oxide crystallites (fresh or aged samples) and on the oxygen content (excess λ = 8, stoichiometric λ = 1) in the reaction mixture. A stabilizing effect due to the presence of ceria or ceria–zirconia against Co3O4 decomposition into CoO was observed.
Moreover, the role of ceria and ceria–zirconia is to maintain a good combustion activity of the cobalt composite oxides by dispersing the active phase Co3O4 and by promoting the reduction at low temperature.