镁合金板材复合成形技术研究进展
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摘要
镁合金板材在汽车、通讯、航空航天等领域应用潜力巨大。短流程、高效率、低成本的高强韧镁合金板材复合成形技术研究与应用成为国内外学者关注的焦点。介绍了连续铸轧、半固态铸轧、电塑性轧制、等径角轧制及一系列复合成形技术的基本原理与工艺特点,综述了各复合成形技术在制备镁合金板材方面的最新研究进展,对当前研究中的热点问题进行阐述,并对其发展趋势进行展望。
Magnesium alloy sheet has great potential application in the fields of automobile industry,communication,aerospace and so on. The research and application of high strength and toughness magnesium alloy sheet composite forming technology because of short process,high efficiency and low cost have become the focus of attention of domestic and foreign scholars. In this paper,the basic principle and technological characteristics of a series of composite forming technologies,such as twin roll casting,semisolid rolling,electroplastic rolling,equal channel angular rolling and others are introduced,the latest research progress in the magnesium alloy sheet produced by composite forming technology and the hot issues in the current research are reviewed and the development trend is prospected.
Magnesium alloy sheet has great potential application in the fields of automobile industry,communication,aerospace and so on. The research and application of high strength and toughness magnesium alloy sheet composite forming technology because of short process,high efficiency and low cost have become the focus of attention of domestic and foreign scholars. In this paper,the basic principle and technological characteristics of a series of composite forming technologies,such as twin roll casting,semisolid rolling,electroplastic rolling,equal channel angular rolling and others are introduced,the latest research progress in the magnesium alloy sheet produced by composite forming technology and the hot issues in the current research are reviewed and the development trend is prospected.
引文
[1]黄海军,韩秋华,王瑞权,等.镁及镁合金研究动态与发展展望[J].中国铸造装备与技术,2010(1):1-5.
[2]王新,陈鼎,肖迪,等.高Ca/Al比的Mg-Al-Ca合金的超塑性[J].材料导报,2016,30(20):71-75.
[3]丁云鹏,催建忠,乐启炽,等.镁合金板材的生产历史与研究现状[J].精密成形工程,2014,6(6):7-21.
[4]史庆南,王效琪,起华荣,等.大塑性变形(severe plastic deformation,SPD)的研究现状[J].昆明理工大学学报(自然科学版),2012,37(2):23-38.
[5]JI Xiankun,ZHANG Hui,LUO Song,et al. Microstructures and properties of Al-Mg-Si alloy overhead conductor by horizontal continuous casting and continuous extrusion forming process[J].Materials Science&Engineering A,2016,649:128-134.
[6]YUN Xinbing,YOU Wei,ZHAO Ying,et al. Continuous extrusion and rolling forming velocity of copper strip[J]. Transactions of Nonferrous Metals Society of China,2013,23(4):1108-1113.
[7]刘国钧,徐骏,杨柳.镁合金板带铸轧技术与进展[J].稀有金属,2012,36(3):477-482.
[8]HADADZADEH A,WELLS M A,JUNG I H,et al. Scale-up modeling of the twin roll casting process for AZ31 magnesium alloy[J]. Journal of Manufacturing Processes,2014,16(4):468-478.
[9]ZHANG Wenyu,JU Dongying,ZHAO Hongyang,et al. A decoupling control model on perturbation method for twin-roll casting magnesium alloy sheet[J]. Journal of Materials Science&Technology,2015,31(5):517-522.
[10]刘志民,邢书明,鲍培玮,等. AZ31B铸轧镁合金板材的预变形温热拉深[J].中国有色金属学报,2010,20(4):688-694.
[11]LEE Y S,KIM W K,JO D A,et al. Recrystallization behavior of cold rolled Al-Zn-Mg-Cu fabricated by twin roll casting[J]. Transactions of Nonferrous Metals Society of China,2014,24(7):2226-2231.
[12]SANG Junpark,JUNG Hwachul,SHIN Kwangseon,et al. Deformation behaviors oftwin roll cast Mg-Zn-X-Ca alloys for enhanced room-temperature formability[J]. Materials Science&Engineering:A,2017,679:329-39.
[13]WANG Yinong,KANG Sukbong,CHO Jaehyung,et al. Microstructure and mechanical properties of Mg-Al-Mn-Ca alloy sheet produced by twin roll casting and sequential warm rolling[J]. Journal of Alloys&Compounds,2011,509(3):704-711。
[14]黄志权,黄庆学,马立峰,等.宽幅AZ31B镁合金铸轧板显微组织和性能研究[J].材料研究学报,2013,27(3):292-298.
[15]YANG Xiaorong,MAO Weimin,PEI Sheng,et al. Influence of process parameters on microstructure of semisolid A356 alloy slug cast through vertical pipe[J]. Transactions of Nonferrous Metals Society of China,2008,18(1):99-103.
[16]GUAN R G,ZHAO Z Y,ZHANG R,et al. Microstructure evolution and properties of Mg-3Sn-1Mn(wt%)alloy strip processed by semisolid rheo-rolling[J]. Journal of Materials Processing Technology,2012,212(6):1430-1436.
[17]张颂阳,马高山,耿茂鹏,等.半固态铸轧成形的工艺耦合研究[J].热加工工艺,2010,39(15):15-17.
[18]GUAN Renguo,ZHAO Zhanyong,CHAO Runze,et al. Effects of technical parameters of continuous semisolid rolling on microstructure and mechanical properties of Mg-3Sn-1Mn alloy[J]. Transactions of Nonferrous Metals Society of China,2013,23(1):73-79.
[19]王哲,曹富荣,管仁国,等.工艺条件对AZ91镁合金半固态流变轧制组织的影响[J].铸造,2011,60(5):437-440.
[20]张颂阳,耿茂鹏,谢水生,等.温度对AZ31镁合金半固态铸轧组织的影响[J].铸造技术,2008,29(5):646-649.
[21]阎峰云,黄旺,杨群英,等.电塑性加工技术的研究与应用进展[J].新技术新工艺,2010(6):59-62.
[22]YE Xiaoxin,TSE Zion,TANG Guoyi,et al. Effect of electroplastic rolling on deformability,mechanical property and microstructure evolution of Ti-6Al-4V alloy strip[J]. Materials Characterization,2014,98:147-161.
[23]阎峰云,黄旺,杨群英,等. AZ91D镁合金板材电脉冲轧制工艺研究[J].锻压技术,2010,35(2):39-43.
[24]LI Xiaopei,TANG Guoyi,KUANG Jie,et al. Effect of current frequency on the mechanical properties,microstructure and texture evolution in AZ31 magnesium alloy strips during electroplastic rolling[J]. Materials Science&Engineering:A,2014,612(9):406-413.
[25]王少楠,唐国翌,徐卓辉,等.高能电脉冲处理对镁合金腐蚀性能的影响[J].稀有金属材料与工程,2010,39(11):1997-2002.
[26]JIANG Yanbin,GUAN Lei,TANG Guoyi,et al. Influence of electropulsing treatment on microstructure and mechanical properties of cold-rolled Mg-9Al-1Zn alloy strip[J]. Materials Science&Engineering:A,2011,528(16/17):5627-5635.
[27]XU Chun,LI Yanan,RAO Xiaohua. Effect of electropulsing rolling on mechanical properties and microstructure of AZ31magnesium alloy[J]. Transactions of Nonferrous Metals Society of China,2014,24(12):3777-3784.
[28]LIAO Haoming,TANG Guoyi,JIANG Yanbin,et al. Effect of thermo-electropulsing rolling on mechanical properties and microstructure of AZ31 magnesium alloy[J]. Materials Science&Engineering:A,2011,529:138-142.
[29]何云龙,江渝,张晓,等.板材连续剪切变形工艺研究现状及展望[J].热加工工艺,2014(7):20-22.
[30]张丁非,方霖,刘郭平,等.镁合金板材轧制技术与工艺的研究进展[J].兵器材料科学与工程,2010,33(5):96-102.
[31]MAHMOODI M,SEDIGHI M,TANNER D A. Investigation of through thickness residual stress distribution in equal channel angular rolled Al 5083 alloy by layer removal technique and Xray diffraction[J]. Materials&Design,2012,40:516-520.
[32]CHENG Yongqi,CHEN Zhenhua,XIA Weijun. Drawability of AZ31 magnesium alloy sheet produced by equal channel angular rolling at room temperature[J]. Materials Characterization,2007,58(7):617-622.
[33]程永奇,陈振华,夏伟军,等. AZ31镁合金板材等径角轧制变形规律研究[J].塑性工程学报,2007,14(4):127-132.
[34]周涛,陈振华,程永奇.通道间隙对等径角轧制AZ31镁合金板材组织与性能的影响[J].锻压技术,2007,32(1):32-35.
[35]KIM W J,YOO S J,CHEN Z H,et al. Grain size and texture control of Mg-3Al-1Zn alloy sheet using a combination of equal-channel angular rolling and high-speed-ratio differential speed-rolling processes[J]. Scripta Materialia,2009,60(10):897-900.
[36]程永奇,陈振华,夏伟军,等.等径角轧制AZ31镁合金板材的组织与性能[J].中国有色金属学报,2005,15(9):1369-1375.
[37] HASSANI F Z,KETABCHI M. Nano grained AZ31 alloy achieved by equal channel angular rolling process[J]. Materials Science&Engineering:A,2011,528(21):6426-6431.
[38]夏伟军,蒋俊锋,朱素琴,等.多道次等径角轧制对AZ31镁板组织性能的影响[J].湖南大学学报(自科版),2010,37(2):45-49.
[39]胡忠举,刘雁峰,卢立伟,等.镁合金正挤压-弯曲剪切复合连续变形工艺及挤压力计算[J].中国有色金属学报,2018(5):923-930.
[40]LU Liwei,YIN Zhenru,LIU Yanfeng,et al. Improving the microstructure and mechanical properties of magnesium. alloy sheets with a new extrusion method[J]. Materiali in Tehnologije,2017,51(6):1019-1023.
[41]蒋伟,周涛,宋登辉,等. AZ31镁合金轧制-剪切-弯曲变形工艺数值模拟研究[J].精密成形工程,2016,8(5):121-125.
[2]王新,陈鼎,肖迪,等.高Ca/Al比的Mg-Al-Ca合金的超塑性[J].材料导报,2016,30(20):71-75.
[3]丁云鹏,催建忠,乐启炽,等.镁合金板材的生产历史与研究现状[J].精密成形工程,2014,6(6):7-21.
[4]史庆南,王效琪,起华荣,等.大塑性变形(severe plastic deformation,SPD)的研究现状[J].昆明理工大学学报(自然科学版),2012,37(2):23-38.
[5]JI Xiankun,ZHANG Hui,LUO Song,et al. Microstructures and properties of Al-Mg-Si alloy overhead conductor by horizontal continuous casting and continuous extrusion forming process[J].Materials Science&Engineering A,2016,649:128-134.
[6]YUN Xinbing,YOU Wei,ZHAO Ying,et al. Continuous extrusion and rolling forming velocity of copper strip[J]. Transactions of Nonferrous Metals Society of China,2013,23(4):1108-1113.
[7]刘国钧,徐骏,杨柳.镁合金板带铸轧技术与进展[J].稀有金属,2012,36(3):477-482.
[8]HADADZADEH A,WELLS M A,JUNG I H,et al. Scale-up modeling of the twin roll casting process for AZ31 magnesium alloy[J]. Journal of Manufacturing Processes,2014,16(4):468-478.
[9]ZHANG Wenyu,JU Dongying,ZHAO Hongyang,et al. A decoupling control model on perturbation method for twin-roll casting magnesium alloy sheet[J]. Journal of Materials Science&Technology,2015,31(5):517-522.
[10]刘志民,邢书明,鲍培玮,等. AZ31B铸轧镁合金板材的预变形温热拉深[J].中国有色金属学报,2010,20(4):688-694.
[11]LEE Y S,KIM W K,JO D A,et al. Recrystallization behavior of cold rolled Al-Zn-Mg-Cu fabricated by twin roll casting[J]. Transactions of Nonferrous Metals Society of China,2014,24(7):2226-2231.
[12]SANG Junpark,JUNG Hwachul,SHIN Kwangseon,et al. Deformation behaviors oftwin roll cast Mg-Zn-X-Ca alloys for enhanced room-temperature formability[J]. Materials Science&Engineering:A,2017,679:329-39.
[13]WANG Yinong,KANG Sukbong,CHO Jaehyung,et al. Microstructure and mechanical properties of Mg-Al-Mn-Ca alloy sheet produced by twin roll casting and sequential warm rolling[J]. Journal of Alloys&Compounds,2011,509(3):704-711。
[14]黄志权,黄庆学,马立峰,等.宽幅AZ31B镁合金铸轧板显微组织和性能研究[J].材料研究学报,2013,27(3):292-298.
[15]YANG Xiaorong,MAO Weimin,PEI Sheng,et al. Influence of process parameters on microstructure of semisolid A356 alloy slug cast through vertical pipe[J]. Transactions of Nonferrous Metals Society of China,2008,18(1):99-103.
[16]GUAN R G,ZHAO Z Y,ZHANG R,et al. Microstructure evolution and properties of Mg-3Sn-1Mn(wt%)alloy strip processed by semisolid rheo-rolling[J]. Journal of Materials Processing Technology,2012,212(6):1430-1436.
[17]张颂阳,马高山,耿茂鹏,等.半固态铸轧成形的工艺耦合研究[J].热加工工艺,2010,39(15):15-17.
[18]GUAN Renguo,ZHAO Zhanyong,CHAO Runze,et al. Effects of technical parameters of continuous semisolid rolling on microstructure and mechanical properties of Mg-3Sn-1Mn alloy[J]. Transactions of Nonferrous Metals Society of China,2013,23(1):73-79.
[19]王哲,曹富荣,管仁国,等.工艺条件对AZ91镁合金半固态流变轧制组织的影响[J].铸造,2011,60(5):437-440.
[20]张颂阳,耿茂鹏,谢水生,等.温度对AZ31镁合金半固态铸轧组织的影响[J].铸造技术,2008,29(5):646-649.
[21]阎峰云,黄旺,杨群英,等.电塑性加工技术的研究与应用进展[J].新技术新工艺,2010(6):59-62.
[22]YE Xiaoxin,TSE Zion,TANG Guoyi,et al. Effect of electroplastic rolling on deformability,mechanical property and microstructure evolution of Ti-6Al-4V alloy strip[J]. Materials Characterization,2014,98:147-161.
[23]阎峰云,黄旺,杨群英,等. AZ91D镁合金板材电脉冲轧制工艺研究[J].锻压技术,2010,35(2):39-43.
[24]LI Xiaopei,TANG Guoyi,KUANG Jie,et al. Effect of current frequency on the mechanical properties,microstructure and texture evolution in AZ31 magnesium alloy strips during electroplastic rolling[J]. Materials Science&Engineering:A,2014,612(9):406-413.
[25]王少楠,唐国翌,徐卓辉,等.高能电脉冲处理对镁合金腐蚀性能的影响[J].稀有金属材料与工程,2010,39(11):1997-2002.
[26]JIANG Yanbin,GUAN Lei,TANG Guoyi,et al. Influence of electropulsing treatment on microstructure and mechanical properties of cold-rolled Mg-9Al-1Zn alloy strip[J]. Materials Science&Engineering:A,2011,528(16/17):5627-5635.
[27]XU Chun,LI Yanan,RAO Xiaohua. Effect of electropulsing rolling on mechanical properties and microstructure of AZ31magnesium alloy[J]. Transactions of Nonferrous Metals Society of China,2014,24(12):3777-3784.
[28]LIAO Haoming,TANG Guoyi,JIANG Yanbin,et al. Effect of thermo-electropulsing rolling on mechanical properties and microstructure of AZ31 magnesium alloy[J]. Materials Science&Engineering:A,2011,529:138-142.
[29]何云龙,江渝,张晓,等.板材连续剪切变形工艺研究现状及展望[J].热加工工艺,2014(7):20-22.
[30]张丁非,方霖,刘郭平,等.镁合金板材轧制技术与工艺的研究进展[J].兵器材料科学与工程,2010,33(5):96-102.
[31]MAHMOODI M,SEDIGHI M,TANNER D A. Investigation of through thickness residual stress distribution in equal channel angular rolled Al 5083 alloy by layer removal technique and Xray diffraction[J]. Materials&Design,2012,40:516-520.
[32]CHENG Yongqi,CHEN Zhenhua,XIA Weijun. Drawability of AZ31 magnesium alloy sheet produced by equal channel angular rolling at room temperature[J]. Materials Characterization,2007,58(7):617-622.
[33]程永奇,陈振华,夏伟军,等. AZ31镁合金板材等径角轧制变形规律研究[J].塑性工程学报,2007,14(4):127-132.
[34]周涛,陈振华,程永奇.通道间隙对等径角轧制AZ31镁合金板材组织与性能的影响[J].锻压技术,2007,32(1):32-35.
[35]KIM W J,YOO S J,CHEN Z H,et al. Grain size and texture control of Mg-3Al-1Zn alloy sheet using a combination of equal-channel angular rolling and high-speed-ratio differential speed-rolling processes[J]. Scripta Materialia,2009,60(10):897-900.
[36]程永奇,陈振华,夏伟军,等.等径角轧制AZ31镁合金板材的组织与性能[J].中国有色金属学报,2005,15(9):1369-1375.
[37] HASSANI F Z,KETABCHI M. Nano grained AZ31 alloy achieved by equal channel angular rolling process[J]. Materials Science&Engineering:A,2011,528(21):6426-6431.
[38]夏伟军,蒋俊锋,朱素琴,等.多道次等径角轧制对AZ31镁板组织性能的影响[J].湖南大学学报(自科版),2010,37(2):45-49.
[39]胡忠举,刘雁峰,卢立伟,等.镁合金正挤压-弯曲剪切复合连续变形工艺及挤压力计算[J].中国有色金属学报,2018(5):923-930.
[40]LU Liwei,YIN Zhenru,LIU Yanfeng,et al. Improving the microstructure and mechanical properties of magnesium. alloy sheets with a new extrusion method[J]. Materiali in Tehnologije,2017,51(6):1019-1023.
[41]蒋伟,周涛,宋登辉,等. AZ31镁合金轧制-剪切-弯曲变形工艺数值模拟研究[J].精密成形工程,2016,8(5):121-125.
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