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大载荷高g值气动垂直冲击试验台设计
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摘要
针对冲击力学环境试验技术需求,对一种大载荷高g值气动垂直试验台进行了研究。根据主要技术指标及功能分析,提出了基于空气炮驱动的总体结构方案,介绍了试验台的机械结构、关键零部件设计及测控系统。试验台的所有动作均为气动方式,节能环保,结构简单紧凑,加工、使用及维护成本低。具有集测量、控制、采集、分析等功能于一体的操作软件和统一的人机交互界面,使用灵活方便。在空气炮压力为0.5MPa和0.65MPa时,样机空载测试的冲击加速度分别为1990g(脉宽1.26ms)和4429g(脉宽1.20ms),能为高g冲击试验提供有效的技术手段。
Facing the condition which the increasing need for test technology of impact dynamics, we make research on a pneumatic vertical shock test rig with large payload and high g value. Based on the key specifications and function analysis, we come up with the overall structure scheme driven by an air cannon, introduce the test rig on the mechanical conformation, design of some critical components and measuring &control system. Due to all mechanical movements are pneumatically activated,the test rig has lots of advantages such as simple and compact structure, low cost of manufacture, usage and maintaining, energy saving and environment friendly. At the same time,there is a unified human-computer interaction interface and a smart operating software integrated with measurement, control, data acquisition and analysis, that is flexible and easy to operated by engineer. For no payload tests, the prototype exhibits an encouraging results that the shock acceleration is 1990g(pulse duration 1.26ms) when the air cannon works with a pressure of 0.5MPa, and for 0.6MPa, the shock acceleration is 4429g(pulse duration 1.20ms). This is really strong technical support for high g level shock test.
引文
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