鞍钢新3~#号高炉长寿综合技术
|
摘要
本文介绍了鞍钢新3~#高炉炉缸炉底结构形式,高热负荷区域炉腹、炉腰和炉身下部使用铜冷却壁结构形式和特点。因为新3~#高炉设备与工艺本身已经能够满足高炉高效、长寿的要求,为保证新3~#高炉真正达到高炉高效、长寿目标,为企业带來最大经济效益,对操作规范化、控制煤气流合理分布等问题利用数理统计方法对生产数据进行总结分析,提出了合理操作制度和操作参数优化数据。并介绍高炉温度场在判断炉缸工作状态、监视炉缸炉底侵蚀作用和使用温度场判断铜冷却壁渣皮稳定性方法。同时介绍使用热流强度和热负荷数据管理高炉长寿方案,并提出高炉日常管理制度一些标准和操作的具体措施和步骤。最后概述计算机技术在高炉长寿管理作用。
In this paper, it has been introduced that the No 3 BF in Ansteel about structural configuration of crucible and hearth, the bosh of hyperpyrexia burthen area, the belly and the bellowing of the body with copper colling stave. The equipment and technics of the No. 3 BF can satisfy the request of high efficiency and longevity, for achieving that aim in deed, bringing the most economic bebifit. some produce datas of controlling gas current fair distribution and standardization operation have been analysed with the means of mathematical statistics, some right operating duties and operating parameters have been brought forward. Introduced how to judge the crucible operating state, to watch the heart erosion action and judge slag crust stability of copper cooling stave with temperature field. Introduced some manage BF longevity Projects with heat flow intensity and heat load datas, bringed forward some standards of BF managerial system and operating measure. In the end. the effects of computer technology in BF longevity manage have been summarized.
In this paper, it has been introduced that the No 3 BF in Ansteel about structural configuration of crucible and hearth, the bosh of hyperpyrexia burthen area, the belly and the bellowing of the body with copper colling stave. The equipment and technics of the No. 3 BF can satisfy the request of high efficiency and longevity, for achieving that aim in deed, bringing the most economic bebifit. some produce datas of controlling gas current fair distribution and standardization operation have been analysed with the means of mathematical statistics, some right operating duties and operating parameters have been brought forward. Introduced how to judge the crucible operating state, to watch the heart erosion action and judge slag crust stability of copper cooling stave with temperature field. Introduced some manage BF longevity Projects with heat flow intensity and heat load datas, bringed forward some standards of BF managerial system and operating measure. In the end. the effects of computer technology in BF longevity manage have been summarized.
引文
铩颷1]张皖菊,张影,杜钢.高炉炉缸炉底侵蚀机理研究进展[J].钢铁研究,2001,No.12:10-14
[2]施月循,王德民,王文忠.高炉炉缸炭砖脆化层的形成及防止[J].东北大学学报,1996,No.1:20-24
[3]金觉生.宝钢1BF陶瓷杯炉缸的维护与管理[J].宝钢技术,2000,No.6:1-4
[4]金觉生,黄金祥.高炉长寿与管理[J].宝钢技术,1997,No.5:55-58
[5]吴启常,黄晓煜.高炉长寿技术研究[J].鞍钢技术,2003,No.1:1-9
[6]李肇毅,顾祥林,敖爱国.2号高炉炉缸侵蚀在线监测模型的开发应用[J].宝钢技术,2002,No.3:48-55
[7]周强.高效长寿高炉的冷却设备-铜冷却壁[J].炼铁,2001 No.3:12-16
[8]刘菁.高炉铜冷却壁的应用及探讨[J].钢铁研究,2001 No.3:52-55
[9]柳萌.现代大高炉薄壁内衬技术[J]炼铁,2001 No.3:7-11
[10]唐勇,苍大强,唐刚,郦希.宝钢三号高炉炉缸炉底侵蚀预测数值模拟[J].辽宁工程学院学报,1999,No.5:64-70
[11]韩庆,王颖生,王景治,崔大福,杨友松,晋伟,牛焕忠,董大明.高炉炉缸水温差及热流强度在线监测技术[J].包头钢铁学院学报,2002,No.2:187-191
[12]姚斌,杨天钧,杨尚宝,高斌.边界元法建立的高炉炉缸炉底侵蚀模型[J].北京科技大学学报,1999,21(3):231-233
[13]徐南平,邬士英,金永龙,林成城,姜伟忠,陈君明.宝钢3号高炉冷却壁的热负荷测定研究[J].宝钢技术[J],1999,No.4:15-18
[14]唐勇,苍大强,唐刚,郦希.宝钢三号高炉炉缸炉底侵蚀预测数值模拟[J].辽宁工程学院学报,1999,No.5:64-70
[15]王再义,刘德军,柳阳武,孙斌,李东生,朱建伟.鞍钢11号高炉炉缸炉底破损调查[J].鞍钢技术,2002,No.5:1-13
[16]周传典.高炉工艺计算手册[M],冶金工业出版社
[17]徐国群,徐新华.高炉长寿技术探讨[J].上海金属,1997,No.4:2323-27
[18]唐兴智.鞍钢新一号高炉陶瓷杯炉衬砌筑[J].湖南冶金,2004,No.1:36-39
[19]黄晓煜,孙永芳,孙金铎.自焙炭块在大型高炉上应用十年概况[J].钢铁,2003,NO6:66-69
[20]李有庆.宝钢-高炉炉缸现状分析及今后长寿措施[J].宝钢技术,2004,No.6:28-30
铩颷21]王天球.3BF控制冷却壁热负荷的实践[J].宝钢技术,2004,No.6:25-27
[22]曹传粗,周渝生,叶正才.宝钢3号高炉冷却壁破损的原因及防止对策[J].炼铁,2000,No.2:1-5
[23]梁利生,穆翔飞.宝钢3BF步人稳定生产期的回顾[J].宝钢技术,2002,增刊:8-10
[24]杜钢,陈亮.二维传热数模在高炉炉缸炉底结构设计中的应用[J].耐火材料,1999,33(4):216-218,226
[25]黄晓煜,刘志武.鞍钢7号高炉自焙炭块陶瓷砌体复合炉缸的生产实践[J].炼铁,1994 增刊:40-45
[26]程素森,左海滨,国宏伟.高炉炉缸炉底温度场数学模型的讨论[J].北京科技大学学报 2004,No.1:1-5
[27]银汉.现代薄壁高炉的特征[J].炼铁,2001,No.2:7-10
[28]R.Stock Man.高炉炉衬和冷却技术[J].钢铁,2004,No.10:15-19
[29]许传智,郑烈.高炉炉缸环缝成因探讨[J].武钢技术,2000
[30]杜轶峰,李嘉.马钢中型高炉长寿问题探讨[J].江苏冶金,2005,No.2:9-12
[31]傅世敏.高炉炉缸结构与寿命[J].炼铁,1997,12
[32]林李全,陈秀山等.高炉炉缸烧穿事故的处理及预防[J].安徽冶金,2004,2
[33]F.YOSHIKAWA,S.NIGO,S.KIYOHARA et al.Estimation of RefractoryWear and Solidified Layer Distribution in the Blast Furnace Hearth and ItsApplication to the Operation[J].Tetsu-to-Hagane.Vol.73,No.15,1987:2068
[34]K.URPISZ.Method for Determining steady State TemperatureDistribution within Blast Furnace Hearth Lining by Measuring Temperatureat Selected Points Transactions[J].ISIJ,1988,Vol.28:926
[35]G.Leprince.J.M.Steilu,D.Sect.Blast Furnace Hearth Life:Modelsfor Assessing the Wear and Understanding the Transient ThermalStates[C].Ironmaking Conference Proceedings,1993,Vol.52:123
[36]Ariel Garcia,Rita Rodriguea,Juan Borrego.Monitoring and Maintenanceof Blast Furnace Hearths,AHMSA Experience[C].Ironmaking ConferenceProceedings,1994,Vol.53:339
[37]Takanobu INADA,Kouji TAKATANI,Mitsuo MIYAHARA et al.Developmentand Application of an Advanced Numerical Analysis Technology for Blast Furnace Hearth[C].Ironmaking Conference Proceedings,1999,Vol.
58:634-636
铩颷38]J.Torrkulla,H.Sacen.Model for Estimation of Blast Furnace HearthConditions[C].Ironmaking Conference Proceedings,1999,1.58:649-651
[39]林佐华.荷兰霍戈文高炉长寿技术和实践钢铁[J].1999.No.34 增刊:35
[40]由文泉,赵民革.实用高炉炼铁技术[M].北京:冶金工业出版社,2002.
[41]邹德余,何生平,伍成波等.重钢4高炉冷却状况分析[J].钢铁,2003,2:10-12
[2]施月循,王德民,王文忠.高炉炉缸炭砖脆化层的形成及防止[J].东北大学学报,1996,No.1:20-24
[3]金觉生.宝钢1BF陶瓷杯炉缸的维护与管理[J].宝钢技术,2000,No.6:1-4
[4]金觉生,黄金祥.高炉长寿与管理[J].宝钢技术,1997,No.5:55-58
[5]吴启常,黄晓煜.高炉长寿技术研究[J].鞍钢技术,2003,No.1:1-9
[6]李肇毅,顾祥林,敖爱国.2号高炉炉缸侵蚀在线监测模型的开发应用[J].宝钢技术,2002,No.3:48-55
[7]周强.高效长寿高炉的冷却设备-铜冷却壁[J].炼铁,2001 No.3:12-16
[8]刘菁.高炉铜冷却壁的应用及探讨[J].钢铁研究,2001 No.3:52-55
[9]柳萌.现代大高炉薄壁内衬技术[J]炼铁,2001 No.3:7-11
[10]唐勇,苍大强,唐刚,郦希.宝钢三号高炉炉缸炉底侵蚀预测数值模拟[J].辽宁工程学院学报,1999,No.5:64-70
[11]韩庆,王颖生,王景治,崔大福,杨友松,晋伟,牛焕忠,董大明.高炉炉缸水温差及热流强度在线监测技术[J].包头钢铁学院学报,2002,No.2:187-191
[12]姚斌,杨天钧,杨尚宝,高斌.边界元法建立的高炉炉缸炉底侵蚀模型[J].北京科技大学学报,1999,21(3):231-233
[13]徐南平,邬士英,金永龙,林成城,姜伟忠,陈君明.宝钢3号高炉冷却壁的热负荷测定研究[J].宝钢技术[J],1999,No.4:15-18
[14]唐勇,苍大强,唐刚,郦希.宝钢三号高炉炉缸炉底侵蚀预测数值模拟[J].辽宁工程学院学报,1999,No.5:64-70
[15]王再义,刘德军,柳阳武,孙斌,李东生,朱建伟.鞍钢11号高炉炉缸炉底破损调查[J].鞍钢技术,2002,No.5:1-13
[16]周传典.高炉工艺计算手册[M],冶金工业出版社
[17]徐国群,徐新华.高炉长寿技术探讨[J].上海金属,1997,No.4:2323-27
[18]唐兴智.鞍钢新一号高炉陶瓷杯炉衬砌筑[J].湖南冶金,2004,No.1:36-39
[19]黄晓煜,孙永芳,孙金铎.自焙炭块在大型高炉上应用十年概况[J].钢铁,2003,NO6:66-69
[20]李有庆.宝钢-高炉炉缸现状分析及今后长寿措施[J].宝钢技术,2004,No.6:28-30
铩颷21]王天球.3BF控制冷却壁热负荷的实践[J].宝钢技术,2004,No.6:25-27
[22]曹传粗,周渝生,叶正才.宝钢3号高炉冷却壁破损的原因及防止对策[J].炼铁,2000,No.2:1-5
[23]梁利生,穆翔飞.宝钢3BF步人稳定生产期的回顾[J].宝钢技术,2002,增刊:8-10
[24]杜钢,陈亮.二维传热数模在高炉炉缸炉底结构设计中的应用[J].耐火材料,1999,33(4):216-218,226
[25]黄晓煜,刘志武.鞍钢7号高炉自焙炭块陶瓷砌体复合炉缸的生产实践[J].炼铁,1994 增刊:40-45
[26]程素森,左海滨,国宏伟.高炉炉缸炉底温度场数学模型的讨论[J].北京科技大学学报 2004,No.1:1-5
[27]银汉.现代薄壁高炉的特征[J].炼铁,2001,No.2:7-10
[28]R.Stock Man.高炉炉衬和冷却技术[J].钢铁,2004,No.10:15-19
[29]许传智,郑烈.高炉炉缸环缝成因探讨[J].武钢技术,2000
[30]杜轶峰,李嘉.马钢中型高炉长寿问题探讨[J].江苏冶金,2005,No.2:9-12
[31]傅世敏.高炉炉缸结构与寿命[J].炼铁,1997,12
[32]林李全,陈秀山等.高炉炉缸烧穿事故的处理及预防[J].安徽冶金,2004,2
[33]F.YOSHIKAWA,S.NIGO,S.KIYOHARA et al.Estimation of RefractoryWear and Solidified Layer Distribution in the Blast Furnace Hearth and ItsApplication to the Operation[J].Tetsu-to-Hagane.Vol.73,No.15,1987:2068
[34]K.URPISZ.Method for Determining steady State TemperatureDistribution within Blast Furnace Hearth Lining by Measuring Temperatureat Selected Points Transactions[J].ISIJ,1988,Vol.28:926
[35]G.Leprince.J.M.Steilu,D.Sect.Blast Furnace Hearth Life:Modelsfor Assessing the Wear and Understanding the Transient ThermalStates[C].Ironmaking Conference Proceedings,1993,Vol.52:123
[36]Ariel Garcia,Rita Rodriguea,Juan Borrego.Monitoring and Maintenanceof Blast Furnace Hearths,AHMSA Experience[C].Ironmaking ConferenceProceedings,1994,Vol.53:339
[37]Takanobu INADA,Kouji TAKATANI,Mitsuo MIYAHARA et al.Developmentand Application of an Advanced Numerical Analysis Technology for Blast Furnace Hearth[C].Ironmaking Conference Proceedings,1999,Vol.
58:634-636
铩颷38]J.Torrkulla,H.Sacen.Model for Estimation of Blast Furnace HearthConditions[C].Ironmaking Conference Proceedings,1999,1.58:649-651
[39]林佐华.荷兰霍戈文高炉长寿技术和实践钢铁[J].1999.No.34 增刊:35
[40]由文泉,赵民革.实用高炉炼铁技术[M].北京:冶金工业出版社,2002.
[41]邹德余,何生平,伍成波等.重钢4高炉冷却状况分析[J].钢铁,2003,2:10-12
© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号 地址：北京市海淀区学院路29号 邮编：100083 电话：办公室：(+86 10)66554848；文献借阅、咨询服务、科技查新：66554700 |