成飞公司标件车间生产作业信息管理系统的设计与实施技术
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摘要
随着中国加入WTO，全球经济一体化进程加快，竞争日趋激烈，企业信息化水平已成为企业对市场应变能力和参与市场竞争能力的关键。而车间级生产作业管理的优劣决定了企业生产效率的高低。研究如何应用现代先进的信息技术与我国制造业车间级作业管理的特点相结合，开发车间级生产作业信息管理系统具有重要的应用价值。
本文以ERP／MRPII／JIT混合模式为指导思想，深入分析了成都飞机公司标准件车间(简称成飞标件车间)的现行生产作业管理模式及其业务流程，提出了成飞标件车间生产作业信息管理系统(Workshop IMS)的解决方案。论述了Workshop IMS系统的改进业务流程、数据流、体系结构、系统模型、数据结构、网络拓扑结构设计和运行环境，详细说明了该系统的总体框架。
Workshop IMS是一个C／S和B/S计算模式相结合的多层分布式应用程序系统。本文着重论述了数据库的数据建模技术、分布式环境下的数据访问技术、异构数据库集成技术，分布式环境下的数据安全措施；还阐述了如何构建多层基于Web的分布式应用程序，以及协同作业技术。
本文还分析了移动Agent和数据库中的知识发现，建立了用于WorkshopIMS质量跟踪管理子系统中分布式环境下的数据库知识发现模型。
Workshop IMS系统已成功地应用于成飞标件车间，实现了生产现场适时管理、产品工艺信息辅助管理、生产计划智能化管理、仓储联机管理、经营管理条理化和质量跟踪管理等；还为标件车间各职能部门之间以及标件车间与外车间之间提供了一个协同工作的环境，提高了成飞标件车间生产作业的敏捷性。
With China's accession of the World Trade Organization (WTO), the process of economic globalization steps up and the competition increasingly hastens. The level of informationization has been a crisis of enterprise to react promptly and efficiently to changes in environmental and marketing condition, and to participate in keen market competitions. While the productivity of an enterprise is governed by its management of workshop production scheduling, it is practically important to explore how to integrate advanced information technologies with mcinagement of workshop production scheduling in our manufacturing enterprises, and accordingly develop such an information management system of workshop production scheduling.
In the paper, with reference to the hybrid of ERP/MRPII/JIT, and investigation of the existing workflow as well as production scheduling management mode of Standard Workshop of Chengdu Airplane Company, the solution to information management system of production scheduling for Standard Workshop of Chengdu Airplane Company(viz. Workshop IMS) is
presented. The paper delineates the improved production flow, data flow, architecture, system model, data structure, design of network topology and operating environment of Workshop IMS. Furthermore, the main frame of the workshop IMS system is discussed in detail.
Workshop IMS is multi-tier distributed application with mixed computer model with B/S and C/S, The paper emphasizes on such techniques in the distributed environment as database modeling, data access, integrated heterogeneous databases and data security, and explains how to architect a multi-tier distributed application on web, as well as cooperation technique.
The paper analyzes mobile agent and knowledge discovered in database, and puts forward the model of knowledge discovered in database in the distributed environment applied to quality following sub-system of Workshop IMS.
Workshop IMS is successfully used to Chengdu Airplane Company, the main achievements of which are listed as follows: timely management in production locale, aided management of technical information, intelligentized management of production scheduling, online management of warehouse, systematization of market management, management of measure and management of quality follow, and which provides a cooperative environment among functional departments of Standard Workshop, and between Standard Workshop and others, so that Agility of production scheduling for Standard Workshop is raised.
本文以ERP／MRPII／JIT混合模式为指导思想，深入分析了成都飞机公司标准件车间(简称成飞标件车间)的现行生产作业管理模式及其业务流程，提出了成飞标件车间生产作业信息管理系统(Workshop IMS)的解决方案。论述了Workshop IMS系统的改进业务流程、数据流、体系结构、系统模型、数据结构、网络拓扑结构设计和运行环境，详细说明了该系统的总体框架。
Workshop IMS是一个C／S和B/S计算模式相结合的多层分布式应用程序系统。本文着重论述了数据库的数据建模技术、分布式环境下的数据访问技术、异构数据库集成技术，分布式环境下的数据安全措施；还阐述了如何构建多层基于Web的分布式应用程序，以及协同作业技术。
本文还分析了移动Agent和数据库中的知识发现，建立了用于WorkshopIMS质量跟踪管理子系统中分布式环境下的数据库知识发现模型。
Workshop IMS系统已成功地应用于成飞标件车间，实现了生产现场适时管理、产品工艺信息辅助管理、生产计划智能化管理、仓储联机管理、经营管理条理化和质量跟踪管理等；还为标件车间各职能部门之间以及标件车间与外车间之间提供了一个协同工作的环境，提高了成飞标件车间生产作业的敏捷性。
With China's accession of the World Trade Organization (WTO), the process of economic globalization steps up and the competition increasingly hastens. The level of informationization has been a crisis of enterprise to react promptly and efficiently to changes in environmental and marketing condition, and to participate in keen market competitions. While the productivity of an enterprise is governed by its management of workshop production scheduling, it is practically important to explore how to integrate advanced information technologies with mcinagement of workshop production scheduling in our manufacturing enterprises, and accordingly develop such an information management system of workshop production scheduling.
In the paper, with reference to the hybrid of ERP/MRPII/JIT, and investigation of the existing workflow as well as production scheduling management mode of Standard Workshop of Chengdu Airplane Company, the solution to information management system of production scheduling for Standard Workshop of Chengdu Airplane Company(viz. Workshop IMS) is
presented. The paper delineates the improved production flow, data flow, architecture, system model, data structure, design of network topology and operating environment of Workshop IMS. Furthermore, the main frame of the workshop IMS system is discussed in detail.
Workshop IMS is multi-tier distributed application with mixed computer model with B/S and C/S, The paper emphasizes on such techniques in the distributed environment as database modeling, data access, integrated heterogeneous databases and data security, and explains how to architect a multi-tier distributed application on web, as well as cooperation technique.
The paper analyzes mobile agent and knowledge discovered in database, and puts forward the model of knowledge discovered in database in the distributed environment applied to quality following sub-system of Workshop IMS.
Workshop IMS is successfully used to Chengdu Airplane Company, the main achievements of which are listed as follows: timely management in production locale, aided management of technical information, intelligentized management of production scheduling, online management of warehouse, systematization of market management, management of measure and management of quality follow, and which provides a cooperative environment among functional departments of Standard Workshop, and between Standard Workshop and others, so that Agility of production scheduling for Standard Workshop is raised.
引文
1 吴澄．现代集成制造系统的理论基础——一类复杂性问题及其求解，中国机械工程．2001，7(3)：1～2．
2 严隽琪．制造系统集成技术．上海：上海交通大学出版社．2001．
3 吴澄，李伯虎．CIMS的昨天、今天和明天[A]．中国科学技术前沿[C]．北京：高等教育出版社．1998，55～80．
4 Wu Cheng, LI Bohu. Manufacturing system automation in China: from computer integrated manufacturing to contemporary integrated manufacturing [R]. Beijing. IFAC World Congress. 1999.
5 吴澄，李伯虎．从计算机集成制造到现代集成制造——兼谈中国CIMS系统论的特点．计算机集成制造系统．1998，(5)：1～5．
6 李伯虎，吴澄，刘飞，戴国忠等．现代集成制造的发展与863／CIMS主题的实施策略．计算机集成制造系统．1998，(5)：7～15．
7 齐德，何彪，欧松，钟慕良．CIMS体系结构研究．计算机工程与设计．1999，20(3)：10～12．
8 王云峰，李杰，颜威利．信息社会CIMS的未来发展及应用．河北工业大学学报．2000，29(1)：30～332．
9 杨建军．单元化制造系统中的有限能力调度．航空工程与维修．1999，(6)：39～41．
10 周玉清，刘伯莹，刘伯钧．MRPII原理与实施．天津大学出版社．1994．
11 饶学塞，杨建军，凌劲如．虚拟企业单元化制造系统中基于多代理的协同技术．航空制造．1997，(11)：32～36．
12 Eungab Kim, Mark P Van Oyen. Finite-capacity multi-class production scheduling with set-up times, lie Transaction. 2000, 32: 807～818.
13 MESA International. MES Explained:A High Level Vision. MESA International Whitepaper, No. 6, http://www. Mesa. org/, 1997.
14 Thomas O Boucher, Ali Yalcin, Tsuta Tai. Dynamic routing and the performance of
automated manufacturing cells, lie Transaction. 2000,32:975～988.
15 Oded Maimon, Eugene Khmelnitsky, Konstantin. Production flow control in a cell with groups of identical machines, lie Transactions. 2000,32:599～611.
16 Krishnamoorthy B, Kamath M. Scheduling in a cellular manufacturing environment:A review of recent research. Journal of Engineering Valuation and Cost Analysis. 2000, 2(5):409～423.
17 张洁，高亮，李培根．敏捷制造的智能制造单元框架结构的研究．计算机集成制造系统．1999，5(4)：25～28．
18 石柯，张洁，李培根．敏捷制造单元建模技术的研究．机械工程学报，2000，36(2)：25～28．
19 孙宇，陈杰，张世琪．先进制造系统车间控制器研究．江苏机械制造与自动化．2000，(5)：32～34．
20 龚京忠，陶则民．集成化车间控制器．制造业自动化．2000，22(10)：1～3．
21 吴红芳，姜澄宇，王宁生．基于CIMS的车间控制器系统．机械设计与制造工程．2000，29(3)：21～22．
22 姜思杰，徐晓飞，战德臣等．大型单件小批生产的计划与控制模式．计算机集成制造系统．2001，7(2)：1～5．
23 标件车间Workshop IMS联合设计小组．Workshop IMS用户需求报告．1999，7．
24 标件车间Workshop IMS联合设计小组．标件车间现行组织机构及业务流程图册．1999，9．
25 标件车间Workshop IMS联合设计小组．Workshop IMS功能模型图册．1999，9．
26 李维．Delphi5.X ADO／MTS／COM~+高级程序设计篇．北京：机械工业出版社．2001，97～185．
27 李维．Delphi5分布式多层应用系统篇．北京：机械工业出版社．2000．
28 刘艺．Delphi5企业级解决方案及应用剖析．北京：机械工业出版社．2000．
29 Steve Texeira,Xavier Pacheco.Delphi5开发人员指南．北京：机械工业出版社．2001，1105～1134．
30 庄成三，洪玫，杨秋辉．数据库系统原理及其应用．北京：电子工业出版社．2000，183～207．
31 王晓国，李启炎．用B／S与C／S结构构筑企业信息安全．计算机工程．2001，
27(10)：125～126．
32 王琴，宋顺林．Oracle数据库管理系统的备份策略及应用举例．计算机工程．2002，28(2)：262～264．
33 史忠柏．智能主体及其应用．北京：科学出版社．2000，110～128．
34 王柏，王红熳，邹华．分布计算环境．北京：北京邮电大学出版社，2000，95～119．
35 赵春英．Mobile Agent技术在Internet中的应用．微机发展．2000，(6)：20～22．
36 ZOU Tao, WANG Jicheng, ZHANG Fuyan. Information Service Model with Mobile Agent Supported. J.Comput. Sci.& Technol. 2000, 15(2): 150～157.
37 Fayyad M. Greegory Piatetsky-Shapiro,Padhraic Symth, and Ramasamy Uthurusamy. Advanced Knowledge Discovery and Data Mining. AAAI press/the MIT press. 1996.
38 俞瑞钊，陈奇．智能决策支持系统实现技术．杭州：浙江大学出版社．2000，67～112．
39 陈刚．基于代理的分布式数据挖掘系统设计．计算机工程．2001，27(9)：65～67．
40 何炎祥，彭锋，宋文欣等．基于网络环境的分布式KDD及Data Mining研究．小型微型计算机系统．1999，20(10)：144～146．
41 Damir Horvat, Dragana Cvetkovi(?) and Veljko milutinovi(?), Petar Ko(?)ovi(?) and Vlada Kova(?)evi(?). Mobile Agents and Java Mobile Agents Toolkits. Telecommunication System. 2001, 18:1-3,271～287.
42 W.H. IP, K. L. YUNG, MIN HUANG, DINGWEI WANG. A CONWIP model for FMS control. Journal of Intelligent Manufacturing. 2002, 13:109～117.
43 Byoung K. Choi, Byung H, Kim. MES(manufacturing execution system) architecture for FMS compatible to ERP(enterprise planning system) International Journal of Computer Integrated Manufacturing. 2002,15(3):274～284.
44 D J Petty, M D Stirling, L C Travis, R Bennett. Conditions for the Successful Implementation of Finite Capacity/MRPII Hybrid Control Systems. Proceedings of the I MECH E Part B Journal of Engineering Manufacture. 2000, 214(9):847～851.
45 N J Boughton, I C Arokiam. The Application of Cellular Manufacturing: A Regional Small to Medium Enterprise Perspe(?)tive. Proceedings of the I MECH E Part B Journal of Engineering Manufacture. 2000, 214(8): 751～754.
2 严隽琪．制造系统集成技术．上海：上海交通大学出版社．2001．
3 吴澄，李伯虎．CIMS的昨天、今天和明天[A]．中国科学技术前沿[C]．北京：高等教育出版社．1998，55～80．
4 Wu Cheng, LI Bohu. Manufacturing system automation in China: from computer integrated manufacturing to contemporary integrated manufacturing [R]. Beijing. IFAC World Congress. 1999.
5 吴澄，李伯虎．从计算机集成制造到现代集成制造——兼谈中国CIMS系统论的特点．计算机集成制造系统．1998，(5)：1～5．
6 李伯虎，吴澄，刘飞，戴国忠等．现代集成制造的发展与863／CIMS主题的实施策略．计算机集成制造系统．1998，(5)：7～15．
7 齐德，何彪，欧松，钟慕良．CIMS体系结构研究．计算机工程与设计．1999，20(3)：10～12．
8 王云峰，李杰，颜威利．信息社会CIMS的未来发展及应用．河北工业大学学报．2000，29(1)：30～332．
9 杨建军．单元化制造系统中的有限能力调度．航空工程与维修．1999，(6)：39～41．
10 周玉清，刘伯莹，刘伯钧．MRPII原理与实施．天津大学出版社．1994．
11 饶学塞，杨建军，凌劲如．虚拟企业单元化制造系统中基于多代理的协同技术．航空制造．1997，(11)：32～36．
12 Eungab Kim, Mark P Van Oyen. Finite-capacity multi-class production scheduling with set-up times, lie Transaction. 2000, 32: 807～818.
13 MESA International. MES Explained:A High Level Vision. MESA International Whitepaper, No. 6, http://www. Mesa. org/, 1997.
14 Thomas O Boucher, Ali Yalcin, Tsuta Tai. Dynamic routing and the performance of
automated manufacturing cells, lie Transaction. 2000,32:975～988.
15 Oded Maimon, Eugene Khmelnitsky, Konstantin. Production flow control in a cell with groups of identical machines, lie Transactions. 2000,32:599～611.
16 Krishnamoorthy B, Kamath M. Scheduling in a cellular manufacturing environment:A review of recent research. Journal of Engineering Valuation and Cost Analysis. 2000, 2(5):409～423.
17 张洁，高亮，李培根．敏捷制造的智能制造单元框架结构的研究．计算机集成制造系统．1999，5(4)：25～28．
18 石柯，张洁，李培根．敏捷制造单元建模技术的研究．机械工程学报，2000，36(2)：25～28．
19 孙宇，陈杰，张世琪．先进制造系统车间控制器研究．江苏机械制造与自动化．2000，(5)：32～34．
20 龚京忠，陶则民．集成化车间控制器．制造业自动化．2000，22(10)：1～3．
21 吴红芳，姜澄宇，王宁生．基于CIMS的车间控制器系统．机械设计与制造工程．2000，29(3)：21～22．
22 姜思杰，徐晓飞，战德臣等．大型单件小批生产的计划与控制模式．计算机集成制造系统．2001，7(2)：1～5．
23 标件车间Workshop IMS联合设计小组．Workshop IMS用户需求报告．1999，7．
24 标件车间Workshop IMS联合设计小组．标件车间现行组织机构及业务流程图册．1999，9．
25 标件车间Workshop IMS联合设计小组．Workshop IMS功能模型图册．1999，9．
26 李维．Delphi5.X ADO／MTS／COM~+高级程序设计篇．北京：机械工业出版社．2001，97～185．
27 李维．Delphi5分布式多层应用系统篇．北京：机械工业出版社．2000．
28 刘艺．Delphi5企业级解决方案及应用剖析．北京：机械工业出版社．2000．
29 Steve Texeira,Xavier Pacheco.Delphi5开发人员指南．北京：机械工业出版社．2001，1105～1134．
30 庄成三，洪玫，杨秋辉．数据库系统原理及其应用．北京：电子工业出版社．2000，183～207．
31 王晓国，李启炎．用B／S与C／S结构构筑企业信息安全．计算机工程．2001，
27(10)：125～126．
32 王琴，宋顺林．Oracle数据库管理系统的备份策略及应用举例．计算机工程．2002，28(2)：262～264．
33 史忠柏．智能主体及其应用．北京：科学出版社．2000，110～128．
34 王柏，王红熳，邹华．分布计算环境．北京：北京邮电大学出版社，2000，95～119．
35 赵春英．Mobile Agent技术在Internet中的应用．微机发展．2000，(6)：20～22．
36 ZOU Tao, WANG Jicheng, ZHANG Fuyan. Information Service Model with Mobile Agent Supported. J.Comput. Sci.& Technol. 2000, 15(2): 150～157.
37 Fayyad M. Greegory Piatetsky-Shapiro,Padhraic Symth, and Ramasamy Uthurusamy. Advanced Knowledge Discovery and Data Mining. AAAI press/the MIT press. 1996.
38 俞瑞钊，陈奇．智能决策支持系统实现技术．杭州：浙江大学出版社．2000，67～112．
39 陈刚．基于代理的分布式数据挖掘系统设计．计算机工程．2001，27(9)：65～67．
40 何炎祥，彭锋，宋文欣等．基于网络环境的分布式KDD及Data Mining研究．小型微型计算机系统．1999，20(10)：144～146．
41 Damir Horvat, Dragana Cvetkovi(?) and Veljko milutinovi(?), Petar Ko(?)ovi(?) and Vlada Kova(?)evi(?). Mobile Agents and Java Mobile Agents Toolkits. Telecommunication System. 2001, 18:1-3,271～287.
42 W.H. IP, K. L. YUNG, MIN HUANG, DINGWEI WANG. A CONWIP model for FMS control. Journal of Intelligent Manufacturing. 2002, 13:109～117.
43 Byoung K. Choi, Byung H, Kim. MES(manufacturing execution system) architecture for FMS compatible to ERP(enterprise planning system) International Journal of Computer Integrated Manufacturing. 2002,15(3):274～284.
44 D J Petty, M D Stirling, L C Travis, R Bennett. Conditions for the Successful Implementation of Finite Capacity/MRPII Hybrid Control Systems. Proceedings of the I MECH E Part B Journal of Engineering Manufacture. 2000, 214(9):847～851.
45 N J Boughton, I C Arokiam. The Application of Cellular Manufacturing: A Regional Small to Medium Enterprise Perspe(?)tive. Proceedings of the I MECH E Part B Journal of Engineering Manufacture. 2000, 214(8): 751～754.
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