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采空区大型工业建筑关键理论与应用研究
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摘要
煤炭是我国主要能源之一,多年的开采在全国各地形成了很多大范围、大规模的采空区。随着国民经济的高速发展,土地资源越来越宝贵,同时由于采矿企业生产转型和可持续发展的要求,许多工业与民用建筑工程、交通运输工程需要建设在新、老采空区内。但是,地表附加荷载导致采空区“活化”或加大、加速变形,从而危害所建工程。目前,国内外还缺少对此方面的系统理论研究和工程实践。因此,开展采空区综合治理和工程应用技术的研究显得尤为重要,具有现实意义。本文系统研究采空区的破坏规律及地表移动特征,对采空区稳定性进行了非线性有限元分析,结合工程实践,形成了在采空区上建设大型工业建筑的综合地基治理技术。
     在采空区上建设大型水泥工业建筑是一个全新的课题,其难度在于:该项目建(构)筑物荷载大,既有静载又有动载;工程对沉降敏感,不均匀沉降要求≤10mm/60m;地质条件复杂,拟建场地采空区跨越年代久远,顶板覆岩为风化软岩,性状和构造多样;工程选址超出了规范的相关技术规定,没有可以借鉴的经验;在采空区上建设2500吨/日大型水泥工业建筑在国内尚无先例,国外也无相关报道。针对该工程建设场地特点和工程特性,本文进行了以下研究工作: 1.综合运用钻探、物探和现场测试等国内外多项新技术,对采空区赋存条件、覆岩层的工程性质、冒落堆积体空化程度和采空区稳定性进行科学评价;2.优化采空区治理方案,通过试验研究不同地段全充填或半充填注浆并加固,采用一种新型地基计算模型计算后,对地基进行了半充填注浆加固;3.为确保治理效果,本课题进行了注浆试验、成孔钻进与岩芯试验、压水试验、弹性波速检测、结石体单轴抗压强度与弹性模量测试等研究,建议采用压水试验结果评价采空区处理效果的工程检验指标;4.采空区加固采用新型CF粒状混合浆材,对粉煤灰和水泥混合浆液的物理性质和结石体力学特征进行了系统研究,筛选出了适用于采空区的配比。
     采空区地基经注浆处理后,在工程施工和使用阶段,观测建筑物沉降,分析沉降过程、沉降幅度,掌握沉降规律,为该生产线的安全运行提供科学依据。本研究结合工程实践,解决了采空区探测、稳定性评价、治理及质量监测等关键技术难题,使该工程达到设计要求,满足长期稳定要求并积累了采空区勘察、地基处理等经验,形成了比较完善的理论,对今后采空区的开发和建设具有重要意义。
Coal is one of the main resources in China. A massive and wide range of goaf is formed in whole country after years of exploitation. With the high increase of national economy, the land resources are more precious than before. Meanwhile, as many exploitation enterprises have changed their development direction to satisfy the demand of continual development. Many industrial construction, civil construction and traffic engineering need to be constructed above old and new goaf . But the goaf may be activated ,and then the deformation which will harm the projects constructed here may be increased and speeded by the additional load on the goaf surface. There is still a lack of systemic study and project practice concerning above issue by far. Thus research on systemic control and engineering technology application about goaf is important and urgent.
     In this paper, the destructive rule of goaf and characteristic of earth’s surface shift were introduced and investigated. The stability of goaf has been analyzed by the non-linear finite element method. Technology of foundation treatment for building constructed above large-scaled goaf is formed combining with practice.
     It is a new assignment to construct a great cement industrial construction above goaf. The main difficulty is that the structural load including static and dynamic is heavy, and the project is sensitive to sedimentation, which required that the asymmetric sedimentation is not more than 10mm/60m. Moreover, the condition of geology is complicated, the goaf that will be used as constructed land have existed for many years and the rocks covering the peak of goaf are soft rocks. At last, there is no experience that can be learned from, because the land used by the project does not agree with the stipulation promulgated by current relational technical standard. There is not precedent for constructing a 2500t/d large cement industrial construction above goaf in homeland, and there is also not concerning report published in overseas.
     Considering the characteristic of the land and the specialty property of the project,the following research has been carried out by this paper:1.Applied synthetically many new technique in domestic and overseas ,such as drilling, physical prospecting and field test etc, to evaluate scientifically the condition of goaf,the engineering characteristic of the coving peak rocks,the hollowed degree that piled up object collapsed in roof,and the stability of the goaf. 2. Optimized the treatment scheme of goaf, which is reinforced by grouting or half grouting in different district according to experiment. The foundation was reinforced by half grouting after the calculation based on a new calculation model of foundation. 3.To ensure the results of treatment, such experiment as grouting, pore-forming drilling and the rock core , pressing water , the elastic wave speed, the single axial compressive strength of the calculus body and the elastic modulus have been carried out in this project. Then, experimental results acquired by experiment of pressing water were suggested as the engineering index evaluated the processing result of goaf. A new style of CF grain form of admixture was used to reinforce goaf. To find proper mixture ratio suited to goaf, system researches about physical properties of the admixture of flash and cement, and the mechanical characteristic of the calculus body have been carried out. To master the rule of building sedimentation, the sedimentation of the building was observed during the stages of construction and application. Moreover, to provide scientific instruction for the safe operation of the production line, the process and amplitude of sedimentation was analyzed.
     This research combining engineering practice, such key technical puzzles as the detection, stability evaluation, treatment and quality monitor of goaf etc have been solved. These key technologies enabled the engineering to satisfy the requirement of design and the long-term stability. And the experiences about goaf reconnaissance and foundation treatment were accumulated to formed a kind of relatively maturity theory, which contribute well to the development and construction of building above goaf in the future.
引文
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