关于10万立储罐施工的分析与研究
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摘要
本文通过对大连石油储备基地10万m~3钢制立式储罐设计总体方案和施工过程的研究,分析了罐底板垫板固定形式,选用CO_2焊接方式及科学合理的焊接顺序,保证底板整体平整度;合理制定钢板下料方案,确保罐壁板一次吊装组对成型;通过选择最优化的壁板坡口形式、预热方案、焊接参数及打磨清根防范等措施,提高焊接一次合格率;在对日本SPV490钢板与国产高强度钢板12MnNiVR化学分析、强度性能及焊接性能分析的基础上,采用焊接性能更好的国产钢板,实现了大连石油储备项目中核心用材的国产化。针对储罐安装过程中存在的问结合题以及对投用后可能存在的安全隐患,对储罐设计方案提出了具体的优化措施,为以后的储罐建设提供了可靠的参考依据。
Throught the study of general design proposal and construction process of 100,000 m~3 steel vertical tank in Dalian Petroleum Reserve Base, The paper analyzed the fixed form of soleplate and rails tie plate used in the bottom of tank ,in order to ensure the planeness, CO_2welding and scientific welding approach were strongly recommended ; and to make sure one-time molding for tank wall assembly ,reasonable proposals needed to make decision.by means of choosing optimized tank wall groove style, warm-up scheme, welding programmer and polishing & cleansing proof measures, the one-time qualified rate of welding can reach 98%; on the basis of research on the chemical ,strength character,welding performance of Japanese SPV 490 and Chinese 12MnNiVR , and combining with the usage of domestic high strength board 12MnNiVR , the domestic high strength board was choosed , which come ture the percentage of home made parts on core material in Dalian Petroleum Reserve Base; aimed at the prevent and settlement of the problems which may happen in the process of construction and production ,a lot of optimization measures were proposed , which provided reliable references for tank construction in the future.
Throught the study of general design proposal and construction process of 100,000 m~3 steel vertical tank in Dalian Petroleum Reserve Base, The paper analyzed the fixed form of soleplate and rails tie plate used in the bottom of tank ,in order to ensure the planeness, CO_2welding and scientific welding approach were strongly recommended ; and to make sure one-time molding for tank wall assembly ,reasonable proposals needed to make decision.by means of choosing optimized tank wall groove style, warm-up scheme, welding programmer and polishing & cleansing proof measures, the one-time qualified rate of welding can reach 98%; on the basis of research on the chemical ,strength character,welding performance of Japanese SPV 490 and Chinese 12MnNiVR , and combining with the usage of domestic high strength board 12MnNiVR , the domestic high strength board was choosed , which come ture the percentage of home made parts on core material in Dalian Petroleum Reserve Base; aimed at the prevent and settlement of the problems which may happen in the process of construction and production ,a lot of optimization measures were proposed , which provided reliable references for tank construction in the future.
引文
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[23]陈万定.大型储罐壁板的装焊工艺.硫磷设计与粉体工程[J].2007.(2).44~47
[24]卞宗强.大型储罐底板的焊接方法.机械与设备[J].2000.28.(4).325~327
[2]高云青,程铁军.国产12MnNiVR代替SPV490钢在大型储罐中的应用.焊工之友[J].2005.(4).74~76
[3]申建国.大型储罐底板焊接变形控制.焊接技术[J].2002,25,(4).25~28
[4]刘伟然.大型立式细长圆筒型储油罐设计与实践.中国油脂[J].1997.59~61
[5]梁斌.立式钢制储油罐焊接变形分析及控制[J].油气储运.1997.34~59
[6]陈志平.基于组合圆柱壳理论的大型油罐应力分析.浙江大学学[J].2006.1633~1637
[7]吴忠宪.大型储罐罐底板焊接防变形的探讨.材料与焊接[J].2003.24(5).54~56
[8]薛世芬.新储罐设计规范及其在油罐设计中的应用.中国油脂[J].1997.50~52
[9] API650《钢制焊接油罐》[M].1998
[10]贺贵仁.15万立储油罐安装工艺.石油化工建设[J].2006, 28.(1).50~52
[11]王国涛.大型原油库安全问题的探讨.石油化工安全技术[J]. 2000.41~44
[12]张文良.石油储运工程[M].抚顺石油学院.1990
[13]张文良.大型油罐抗风结构的合理设计.石油化工设备技术[J].1990.32~35
[14]张雅丽.10万m3储罐底板焊接及变形控制.焊接质量控制与管[J].2004.(5).57~58
[15]于立国.10万方储罐底板焊接变形控制措施研究.热加工工艺[J].2006.(11). 81~82
[16]钟存碧.10万方储罐底板现场焊接与变形控制.安装[J].2006. (9).43~47
[17]杨秀军,张速光.CO2焊在现场储罐制作中的应用.化工施工技[J].1998. (4).16~18
[18]杨细全.大型储罐的壁板组装及自动焊质量控制.福建建设科技[J].1998. (3).13~14
[19]许中高.大型储罐底圈带接管壁板焊接变形预防措施.石油化工[J].2005.(2).27~29
[20]张义.大型储罐第一圈带接管壁板工厂预制施工工法.化工建设[J].2003. (5).15~16
[21]詹华.大型储罐横缝自动焊机.石油工程建设[J].1997.(6).33~34
[22]潘家华、郭光臣.油罐及管道强度设计[J].石油工业出版社.1986.65~67
[23]陈万定.大型储罐壁板的装焊工艺.硫磷设计与粉体工程[J].2007.(2).44~47
[24]卞宗强.大型储罐底板的焊接方法.机械与设备[J].2000.28.(4).325~327
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