井下动力钻具微钻试验装置设计研究
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摘要
井下动力钻具微钻试验装置是为研制新型动力钻具提供试验条件的关键装备,该装备用于原理样机的试验测试,可降低试验成本并缩短研发周期,试验测试结果可为全尺寸物理样机的制造提供参考。本文依据井下动力钻具的工作特点和钻具试验装置测试原理,设计了一套井下动力钻具微钻试验装置,该试验装置区别于常规和传统的微钻实验台,其采用数控闭环控制钻井液动力循环和钻压,实现了水力驱动与钻压给进的精确控制,并验证了井下动力钻具微钻试验装置的可行性,为水力驱动的钻具样机试验研究提供了平台。
The micro-drilling test device of the downhole power drilling tool is the key equipment to provide test conditions for development of new dynamic drilling tools. This equipment is used for tests of the principle prototype,which can reduce the test cost and shorten the research and development period. The test results can provide a reference for manufacture of full-size physical prototypes. Based on the work characteristics of downhole drilling tools and test principle of the drilling tool,this work designed a set of test device for downhole micro-drilling. This device is different from conventional and traditional micro drilling test benches. It adopts numerical control closed-loop control drilling fluid power cycle and bit pressure( weight on bit),and implements the hydraulic drive and precise control of feed pressure of drilling. This work also verified the feasibility of this micro drilling device,providing a platform for prototype tests and research of hydro-driven drilling tools.
The micro-drilling test device of the downhole power drilling tool is the key equipment to provide test conditions for development of new dynamic drilling tools. This equipment is used for tests of the principle prototype,which can reduce the test cost and shorten the research and development period. The test results can provide a reference for manufacture of full-size physical prototypes. Based on the work characteristics of downhole drilling tools and test principle of the drilling tool,this work designed a set of test device for downhole micro-drilling. This device is different from conventional and traditional micro drilling test benches. It adopts numerical control closed-loop control drilling fluid power cycle and bit pressure( weight on bit),and implements the hydraulic drive and precise control of feed pressure of drilling. This work also verified the feasibility of this micro drilling device,providing a platform for prototype tests and research of hydro-driven drilling tools.
引文
Bi Quansi.2016.Development of 3000m mud circulation test system[D].Shanghai:East China University of Science and Technology:17-21(in Chinese with English abstract).
Cao Linyun,Bi Lei.2016.Current situation and development of downhole power drilling tools[J].China Petroleum and Petrochemical Corporation,(23):2-16(in Chinese with English abstract).
Chen Bing.2016.Small signal processing method of feedback loop in closed loop system[J].Electrical Automation,38(2):13-14(in Chinese with English abstract)
Eckart Uhlmann,Sebastian Richarz.2016.Twisted deep hole drilling tools for hard machining[J].Journal of Manufacturing Processes,24.
Fang Xiong.2014.Research on measurement and control system of hydraulic platform for offshore drilling platform crane[D].Hangzhou:Zhejiang University:3-15(in Chinese).
Gao Shoubin.2018.Design and implementation analysis of data acquisition system based on virtual instrument technology[J].Electronic Design Engineering,26(23):81-84.
Gu Tingting,Zhang Mingxia.2019.Analysis of the design of DC motor double closed loop speed control system[J/OL].Electromechanical information,(05):28-29.
Huang Chao,Yang Yong.2011.Domestic situation and development trend of screw drilling tools[J].Science and Technology Innovation Guide,(31):132-132(in Chinese).
Lei Bei.2012.Research on the rotation system control method of ac inverter drill[D].Xi'an:Xi'an Petroleum University:12-18(in Chinese with English abstract).
Li Weibing.2010.Design of new type large torque screw drill rig test bed[D].Tianjin:Hebei University of Technology:1-6(in Chinese with English abstract)
Li Xingguo,Xie Xiaoping.2017.Downhole measurement control point number and management methods[J].Shaanxi Coal,36(1):136-137(in Chinese).
Li Yebo,Deng Hua.2018.High-precision position control of two-stage lifting servo motion system[J].Measurement&Control Technology,37(12):124-127.
Liu Yan.2016.Design and implementation of test and control system for turbodrill test bench[D].Beijing:China University of Geosciences(Beijing):1-9(in Chinese).
Liu Zhenyu.2018.Study on the hydraulic servo drive control system of underground mine[J].Coal Mine Machinery,39(03):139-140(in Chinese with English abstract).
Lu Guiying,Wu Xiaoming,Wang Yuansheng.2010.Design and experimental research of core directional detector[J].Geology and Exploration,46(03):538-540(in Chinese with English abstract).
Luo Quan.2015.Design and experimental study of downhole tool simulation test bench[D].Wuhan:Yangtze University:21-35(in Chinese).
Ostasevicius V,Ubartas M,Gaidys R,Jurenas V,Samper S,Dauksevicius R.2012.Numerical-experimental identification of the most effective dynamic operation mode of a vibration drilling tool for improved cutting performance[J].Journal of Sound and Vibration,331(24):5175-5190.
Shi Kai,Li Shenshen.2017.Research and application of hydraulic support servo control system[J].Technology and Market,24(9):142-143(in Chinese with English abstract).
Song Jia,Song Yinping,Wei Zhenwei.2017.Analysis on improvement of drilling mud pump cold circulation system[J].Chemical Engineering and Equipment,(09):135-139(in Chinese with English abstract).
Sun Zhihe.2017.Downhole power drilling rotary drilling technology[J].Petroleum Drilling Technology,39(5):428-460(in Chinese with English abstract).
Wang Chao,Peng Donglin,Chen Xihou,Zheng Yong,Xie Qihe,Chen Xihou.2014.Closed-loop control of probe positioning in pitch deviation measurement[J].Instrument Technology and Sensors,(2):80-82(in Chinese).
Wang Liling,Li Baozong,Liu Xiuling,Shaw Jin Zhuang,Wang Guanglei,Wang Hongrui.2016.A new stable platform servo control system[J].China Journal of Inertial Technology,(4):431-436(in Chinese).
Wang Yongzhao.2013.Design and application of micro-drilling test bench[J].Shandong Industrial Technology,(04):28-35(in Chinese with English abstract).
Wang Yun,Yao Ningping,Wang Jingguo,Wang Pu,Qiao Xiaohong.2012.Development of coal mine screw drill rig[J].Coal Mine Machinery,33(10):140-142(in Chinese).
Wang Zhonghua.2011.Progress of drilling fluid technology at home and abroad and its understanding of drilling fluid[J].Chinese and Foreign Energy,16(1):48-60(in Chinese).
Xie Lei,Feng Hao,Zhang Jianming.2013.A performance evaluation method based on the initial closed loop system[J].Automation Journal,39(5):649-653(in Chinese).
Yao Jianyi,Liu Baolin,Wang Yu.2012.Research on the application of hydraulic design and analysis methods for turbodrill[J].Petroleum Mine Machinery,(3):4-7(in Chinese).
Zhang Pingsong,Wu Jiansheng,Zhao Yonghui,Xu Shi’ang.2015.Simulation and application of well-ground combined parallel electrical method[J].Geology and Exploration,51(5):964-969(in Chinese with English abstract).
Zhao Xiangnan.2013.Research on measurement and control system of hydraulic support test stand[D].North Central University,13-29(in Chinese).
Zhou Wenqing.2011.Micro drill test bench reliability study[D].Wuhan:Wuhan University of Technology:17-21(in Chinese).
毕群泗.2016.3000m泥浆循环试验系统研制[D].上海:华东理工大学:17-21.
曹林云,毕磊.2016.井下动力钻具的现状与发展[J].中国石油石化,(23):2-16.
陈冰.2016.闭环系统中反馈回路的微小信号处理方法[J].电气自动化,38(2):13-14.
方雄.2014.海上钻井平台起重机液压试验台测控系统研究[D].杭州:浙江大学:3-15.
顾亭亭,张明霞.2019.浅析直流电机双闭环调速系统的设计[J/OL].机电信息,(05):28-29.
高寿斌.2018.基于虚拟仪器技术的数据采集系统设计与实现分析[J].电子设计工程,26(23):81-84.
黄超,杨勇.2011.有关螺杆钻具的国内现状及发展趋势探讨[J].科技创新导报,(31):132-132.
雷蓓.2012.交流变频钻机旋转系统控制方法研究[D].西安:西安石油大学:12-18.
李业波,邓华.2018.两级升降伺服运动系统的高精度位置控制[J].测控技术,37(12):124-127.
李卫兵.2011.新型大扭矩螺杆钻具试验台方案设计[D].天津:河北工业大学:1-6
刘岩.2016.涡轮钻具试验台架检测控制系统的设计与实现[D].北京:中国地质大学(北京):1-9.
路桂英,乌效鸣,王院生.2010.岩心定向检测仪的设计与实验研究[J].地质与勘探,46(03):538-540.
刘振宇.2018.井下液压伺服驱动控制系统研究[J].煤矿机械,39(3):139-140.
罗权.2015.井下工具模拟测试台架设计与实验研究[D].武汉:长江大学:21-35.
李兴国,谢小平.2017.井下测量控制点编号与管理方法[J].陕西煤炭,36(1):136-137.
史凯,李申申.2017.液压支架伺服控制系统的研究与应用[J].技术与市场,24(9):142-143.
宋佳,宋印平,魏振伟.2017.钻井泥浆泵冷循环系统改进分析[J].化学工程与装备,(09):135-139.
孙志和.2017.井下动力钻具旋转钻井技术[J].石油钻采工艺,39(05):428-460.
汪芸,姚宁平,王敬国,王普,乔小红.2012.煤矿用螺杆钻具试验台研制[J].煤矿机械,33(10):140-142.
王朝,彭东林,陈锡侯,郑永,谢启河,陈锡侯.2014.齿距偏差测量中测头定位的全闭环控制[J].仪表技术与传感器,(2):80-82.
王立玲,李保宗,刘秀玲,肖金壮,王光磊,王洪瑞.2016.一种新型稳定平台伺服控制系统[J].中国惯性技术学报,(4):431-436.
王永照.2013.微钻实验台设计与应用[J].山东工业技术,(04):28-35.
王正要.2017.齿轮传动综合试验台测控系统设计与研究[D].南京:南京理工大学:20-27.
王中华.2011.国内外钻井液技术进展及对钻井液的有关认识[J].中外能源,16(1):48-60.
黄绍枝.2018.基于伺服驱动的微型电阻点焊加压系统研制[D].广州:华南理工大学:5-12.
谢磊,冯皓,张建明.2013.一种基于初始闭环系统的性能评估方法[J].自动化学报,39(5):649-653
姚坚毅,刘宝林,王瑜.2012.涡轮钻具水力设计与分析方法应用现状研究[J].石油矿场机械,(3):4-7.
赵向南.2013.液压支架试验台测控系统的研究[D].太原:中北大学:13-29.
周文青.2011.微钻试验台的可靠性研究[D].武汉:武汉理工大学:17-21.
张平松,吴健生,赵永辉,许时昂.2015.井地联合并行电法测试模拟与应用[J].地质与勘探,51(05):964-969.
Cao Linyun,Bi Lei.2016.Current situation and development of downhole power drilling tools[J].China Petroleum and Petrochemical Corporation,(23):2-16(in Chinese with English abstract).
Chen Bing.2016.Small signal processing method of feedback loop in closed loop system[J].Electrical Automation,38(2):13-14(in Chinese with English abstract)
Eckart Uhlmann,Sebastian Richarz.2016.Twisted deep hole drilling tools for hard machining[J].Journal of Manufacturing Processes,24.
Fang Xiong.2014.Research on measurement and control system of hydraulic platform for offshore drilling platform crane[D].Hangzhou:Zhejiang University:3-15(in Chinese).
Gao Shoubin.2018.Design and implementation analysis of data acquisition system based on virtual instrument technology[J].Electronic Design Engineering,26(23):81-84.
Gu Tingting,Zhang Mingxia.2019.Analysis of the design of DC motor double closed loop speed control system[J/OL].Electromechanical information,(05):28-29.
Huang Chao,Yang Yong.2011.Domestic situation and development trend of screw drilling tools[J].Science and Technology Innovation Guide,(31):132-132(in Chinese).
Lei Bei.2012.Research on the rotation system control method of ac inverter drill[D].Xi'an:Xi'an Petroleum University:12-18(in Chinese with English abstract).
Li Weibing.2010.Design of new type large torque screw drill rig test bed[D].Tianjin:Hebei University of Technology:1-6(in Chinese with English abstract)
Li Xingguo,Xie Xiaoping.2017.Downhole measurement control point number and management methods[J].Shaanxi Coal,36(1):136-137(in Chinese).
Li Yebo,Deng Hua.2018.High-precision position control of two-stage lifting servo motion system[J].Measurement&Control Technology,37(12):124-127.
Liu Yan.2016.Design and implementation of test and control system for turbodrill test bench[D].Beijing:China University of Geosciences(Beijing):1-9(in Chinese).
Liu Zhenyu.2018.Study on the hydraulic servo drive control system of underground mine[J].Coal Mine Machinery,39(03):139-140(in Chinese with English abstract).
Lu Guiying,Wu Xiaoming,Wang Yuansheng.2010.Design and experimental research of core directional detector[J].Geology and Exploration,46(03):538-540(in Chinese with English abstract).
Luo Quan.2015.Design and experimental study of downhole tool simulation test bench[D].Wuhan:Yangtze University:21-35(in Chinese).
Ostasevicius V,Ubartas M,Gaidys R,Jurenas V,Samper S,Dauksevicius R.2012.Numerical-experimental identification of the most effective dynamic operation mode of a vibration drilling tool for improved cutting performance[J].Journal of Sound and Vibration,331(24):5175-5190.
Shi Kai,Li Shenshen.2017.Research and application of hydraulic support servo control system[J].Technology and Market,24(9):142-143(in Chinese with English abstract).
Song Jia,Song Yinping,Wei Zhenwei.2017.Analysis on improvement of drilling mud pump cold circulation system[J].Chemical Engineering and Equipment,(09):135-139(in Chinese with English abstract).
Sun Zhihe.2017.Downhole power drilling rotary drilling technology[J].Petroleum Drilling Technology,39(5):428-460(in Chinese with English abstract).
Wang Chao,Peng Donglin,Chen Xihou,Zheng Yong,Xie Qihe,Chen Xihou.2014.Closed-loop control of probe positioning in pitch deviation measurement[J].Instrument Technology and Sensors,(2):80-82(in Chinese).
Wang Liling,Li Baozong,Liu Xiuling,Shaw Jin Zhuang,Wang Guanglei,Wang Hongrui.2016.A new stable platform servo control system[J].China Journal of Inertial Technology,(4):431-436(in Chinese).
Wang Yongzhao.2013.Design and application of micro-drilling test bench[J].Shandong Industrial Technology,(04):28-35(in Chinese with English abstract).
Wang Yun,Yao Ningping,Wang Jingguo,Wang Pu,Qiao Xiaohong.2012.Development of coal mine screw drill rig[J].Coal Mine Machinery,33(10):140-142(in Chinese).
Wang Zhonghua.2011.Progress of drilling fluid technology at home and abroad and its understanding of drilling fluid[J].Chinese and Foreign Energy,16(1):48-60(in Chinese).
Xie Lei,Feng Hao,Zhang Jianming.2013.A performance evaluation method based on the initial closed loop system[J].Automation Journal,39(5):649-653(in Chinese).
Yao Jianyi,Liu Baolin,Wang Yu.2012.Research on the application of hydraulic design and analysis methods for turbodrill[J].Petroleum Mine Machinery,(3):4-7(in Chinese).
Zhang Pingsong,Wu Jiansheng,Zhao Yonghui,Xu Shi’ang.2015.Simulation and application of well-ground combined parallel electrical method[J].Geology and Exploration,51(5):964-969(in Chinese with English abstract).
Zhao Xiangnan.2013.Research on measurement and control system of hydraulic support test stand[D].North Central University,13-29(in Chinese).
Zhou Wenqing.2011.Micro drill test bench reliability study[D].Wuhan:Wuhan University of Technology:17-21(in Chinese).
毕群泗.2016.3000m泥浆循环试验系统研制[D].上海:华东理工大学:17-21.
曹林云,毕磊.2016.井下动力钻具的现状与发展[J].中国石油石化,(23):2-16.
陈冰.2016.闭环系统中反馈回路的微小信号处理方法[J].电气自动化,38(2):13-14.
方雄.2014.海上钻井平台起重机液压试验台测控系统研究[D].杭州:浙江大学:3-15.
顾亭亭,张明霞.2019.浅析直流电机双闭环调速系统的设计[J/OL].机电信息,(05):28-29.
高寿斌.2018.基于虚拟仪器技术的数据采集系统设计与实现分析[J].电子设计工程,26(23):81-84.
黄超,杨勇.2011.有关螺杆钻具的国内现状及发展趋势探讨[J].科技创新导报,(31):132-132.
雷蓓.2012.交流变频钻机旋转系统控制方法研究[D].西安:西安石油大学:12-18.
李业波,邓华.2018.两级升降伺服运动系统的高精度位置控制[J].测控技术,37(12):124-127.
李卫兵.2011.新型大扭矩螺杆钻具试验台方案设计[D].天津:河北工业大学:1-6
刘岩.2016.涡轮钻具试验台架检测控制系统的设计与实现[D].北京:中国地质大学(北京):1-9.
路桂英,乌效鸣,王院生.2010.岩心定向检测仪的设计与实验研究[J].地质与勘探,46(03):538-540.
刘振宇.2018.井下液压伺服驱动控制系统研究[J].煤矿机械,39(3):139-140.
罗权.2015.井下工具模拟测试台架设计与实验研究[D].武汉:长江大学:21-35.
李兴国,谢小平.2017.井下测量控制点编号与管理方法[J].陕西煤炭,36(1):136-137.
史凯,李申申.2017.液压支架伺服控制系统的研究与应用[J].技术与市场,24(9):142-143.
宋佳,宋印平,魏振伟.2017.钻井泥浆泵冷循环系统改进分析[J].化学工程与装备,(09):135-139.
孙志和.2017.井下动力钻具旋转钻井技术[J].石油钻采工艺,39(05):428-460.
汪芸,姚宁平,王敬国,王普,乔小红.2012.煤矿用螺杆钻具试验台研制[J].煤矿机械,33(10):140-142.
王朝,彭东林,陈锡侯,郑永,谢启河,陈锡侯.2014.齿距偏差测量中测头定位的全闭环控制[J].仪表技术与传感器,(2):80-82.
王立玲,李保宗,刘秀玲,肖金壮,王光磊,王洪瑞.2016.一种新型稳定平台伺服控制系统[J].中国惯性技术学报,(4):431-436.
王永照.2013.微钻实验台设计与应用[J].山东工业技术,(04):28-35.
王正要.2017.齿轮传动综合试验台测控系统设计与研究[D].南京:南京理工大学:20-27.
王中华.2011.国内外钻井液技术进展及对钻井液的有关认识[J].中外能源,16(1):48-60.
黄绍枝.2018.基于伺服驱动的微型电阻点焊加压系统研制[D].广州:华南理工大学:5-12.
谢磊,冯皓,张建明.2013.一种基于初始闭环系统的性能评估方法[J].自动化学报,39(5):649-653
姚坚毅,刘宝林,王瑜.2012.涡轮钻具水力设计与分析方法应用现状研究[J].石油矿场机械,(3):4-7.
赵向南.2013.液压支架试验台测控系统的研究[D].太原:中北大学:13-29.
周文青.2011.微钻试验台的可靠性研究[D].武汉:武汉理工大学:17-21.
张平松,吴健生,赵永辉,许时昂.2015.井地联合并行电法测试模拟与应用[J].地质与勘探,51(05):964-969.
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