过盈联接的研究发展
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摘要
本文简要介绍了过盈联接的发展历史,分别对过盈量、接触压力计算、装拆方式、加工精度、材料处理方式、运转工况、接触面的微动损伤、可靠性和多层过盈等方面的研究进行了简要概述和分析,为延长过盈联接结构件的使用寿命提供参考。
In this paper, the development history of interference fit is briefly introduced, and the research on interference amount, contact pressure calculation, assembling and disassembling mode, machining precision, material handling mode, operating condition, fretting damage of contact surface, reliability and multi-layer interference fit are briefly summarized and analyzed,it provides reference to prolong life of interference fit.
In this paper, the development history of interference fit is briefly introduced, and the research on interference amount, contact pressure calculation, assembling and disassembling mode, machining precision, material handling mode, operating condition, fretting damage of contact surface, reliability and multi-layer interference fit are briefly summarized and analyzed,it provides reference to prolong life of interference fit.
引文
[1] 许定奇,孙荣文.过盈联接的设计、计算与装拆 [M].北京:中国计量出版社,1992.
[2] Güven U.Stress distribution in shrink fit with elastic-plastic hub exhibiting variable thickness[J].International Journal of Mechanical Sciences,1993,35(01):39-46.
[3] ?zel A,Semsettin Temiz,Aydin M D,et al.Stress analysis of shrink-fitted joints for various fit forms via finite element method[J].Materials & Design,2005,26(04):281-289.
[4] 岳普煜,王建梅,黄庆学,等.弹性结合油膜轴承锥套的装配力学行为研究[J].中北大学学报(自然科学版),2008,29(05):405-408.
[5] 岳普煜,王建梅,马立峰,等.热连轧机油膜轴承弹性过盈装配过程研究[J].太原科技大学学报,2006,27(04):301-305.
[6] Pedersen P.On Shrink Fit Analysis and Design[J].Computational Mechanics,2005,37(02):121-130.
[7] 滕瑞静,张余斌,周晓军,等.圆柱面过盈联接的力学特性及设计方法[J].机械工程学报,2012(13):160-166.
[8] 殷丹华.收缩盘联接的应力分析方法研究[D].南京:南京航空航天大学,2011.
[9] 张颖艳,王生泽.基于有限元模型的圆锥面过盈联接接触应力与动态性能分析[J].东华大学学报(自然科学版),2014,40(01):117-121.
[10] 李伟建,潘存云.锥面过盈联接静力分析的一种工程方法[J].机械强度,2011,33(01):86-92.
[11] 张洪武,廖爱华,吴昌华.压气机过盈配合的弹塑性有摩擦接触的研究[J].工程力学,2007(01):186-192.
[12] 黄庆学,王建梅,静大海,等.油膜轴承锥套过盈装配过程中的压力分布及损伤[J].机械工程学报,2006(10):102-108.
[13] Huang Qingxue,Wang Jianmei,Zhao Chunjiang,et al,Simulation on Mechanical Behaviors of Oil-film Bearing Sleeve by Elastic Interference Fit[C] // The Proceeding of the 1st International Symposium on Digital Manufacture,2006:173-177.
[14] Lewis R.,Marshall M.B.,Dwyer-Joyce R.S..Measurement of interface pressure in interference fits[J].Proceedings of the Institution of Mechanical Engineers,Part C:Journal of Mechanical Engineering Science,2005,219(02):127-139.
[15] 符杰.过盈配合的摩擦系数研究[D].大连:大连理工大学,2007.
[16] 寇淑清,乔健,皮文皓,等.滚花连接的中空凸轮轴装配过程影响因素分析[J].吉林大学学报(工学版),2008,(02):323-328..
[17] Lee M G,Wan X K,Wang P B,et al.Design of Real-Time Detection Software System Oriented Press Mounting[J].Advanced Materials Research,2013,711:529-534.
[18] Boutoutaou H,Bouaziz M,Fontaine J F.Modelling of interference fits with taking into account surfaces roughness with homogenization technique[J].International Journal of Mechanical Sciences,2013,69(04):21-31.
[19] Croccolo D,De Agostinis M,Vincenzi N.Static and dynamic strength evaluation of interference fit and adhesively bonded cylindrical joints[J].International Journal of Adhesion and Adhesives,2010,30(05):359-366.
[20] Yang G M,Coquille J C,Fontaine J F,et al.Influence of roughness on characteristics of tight interference fit of a shaft and a hub[J].International Journal of Solids & Structures,2001,38(42):7691-7701.
[21] Rao P V,Ramamoorthy B,Radhakrishnan V.Role of interacting surfaces in the performance enhancement of interference fits[J].International Journal of Machine Tools & Manufacture,1995,35(10):1375-1384.
[22] Sogalad I,Udupa N G S.Influence of cryogenic treatment on load bearing ability of interference fitted assemblies[J].Materials & Design,2010,31(01):564-569.
[23] Lucjan Sniezek,Jolanta Zimmerman,Andrzej Zimmerman.The carrying capacity of conical interference-fit joints with laser reinforcement zones[J].Journal of Materials Processing Technology,2010,210:914-925.
[24] Mack W,Pl?chl M.Transient heating of a rotating elastic–plastic shrink fit[J].International Journal of Engineering Science,2000,38(08):921-938.
[25] Sen S,Aksakal B.Stress analysis of interference fitted shaft–hub system under transient heat transfer conditions[J].Materials & Design,2004,25(05):407-417.
[26] Qiu J,Zhou M.Analytical solution for interference fit for multi-Layer thick-walled cylinders and the application in crankshaft bearing design[J].Applied Sciences,2016,6(06):167.
[27] 马平,莫德云,吴广荣.电主轴阶梯动态过盈量对主轴扭矩传递能力的影响[J].中国机械工程,2013,24(21):2933-2938.
[28] Lewis S J,Hossain S,Booker J D,et al.Measurement of Torsionally Induced Shear Stresses in Shrink-Fit Assemblies[J].Experimental Mechanics,2009,49(5):637-651.
[29] 杨广雪,谢基龙,李强,等.过盈配合微动损伤的关键参数[J].机械工程学报,2010,46(16):53-59.
[30] Sackfield A,Barber J R,Hills D A,et al.A shrink-fit shaft subject to torsion[J].European Journal of Mechanics-A/Solids,2002,21(01):73-84.
[31] Truman C E,Sackfield A,Hills D A.Torsional loading of a finite shrink-fit shaft[J].Proceedings of the Institution of Mechanical Engineers Part C Journal of Mechanical Engineering Science,2002,216(11):1109-1115.
[32] Juuma T.Torsional fretting fatigue strength of a shrink-fitted shaft with a grooved hub[J].Tribology International,2000,33(08):537-543.
[33] Lanoue F,Vadean A,Sanschagrin B.Finite element analysis and contact modeling considerations of interference fits for fretting fatigue strength calculations[J].Simulation Modelling Practice & Theory,2009,17(10):1587-1602.
[34] Lanoue F,Vadean A,Sanschagrin B.Fretting fatigue strength reduction factor for interference fits[J].Simulation Modeling Practice & Theory,2011,19(09):1811-1823.
[35] 曾飞,陈光雄,周仲荣.基于ANSYS的轮对过盈配合微动分析[J].机械工程学报,2011,47(05):121-125.
[36] Huang Q X,Wang J M.Research and Experiment on Sleeve Damage Mechanism of Oil Film Bearing in Large-Scale Mill[C]// World Tribology Congress III.2005:169-170.
[37] 黄庆学,李璞,王建梅,等.宏微观跨尺度下的锥套运行力学机理研究[J].机械工程学报,2016,52(14):213-220.
[38] Frankland F H,Roberts E B,Pugsley A G,et al.Discussion of “The Safety of Structures”[J].Transactions of the American Society of Civil Engineers,2014,112:160-170.
[39] Chakraborti S,Wiel M A V D.A nonparametric control chart based on the Mann-Whitney statistic[J].Statistics,2008:156-172.
[40] 陈连.过盈联接可靠性设计研究[J].中国机械工程,2005,16(01):28-32.
[41] 张迅,孙义忠,何爱民,等.ANSYS/PDS风电齿轮箱收缩盘联接可靠性分析[J].重庆大学学报,2016,39(02):17-24.
[42] 徐俊良.风电锁紧盘可靠性稳健设计研究[D].太原:太原科技大学,2016.
[43] Lela B,Musa A,Zovko O.Model-based controlling of extrusion process[J].International Journal of Advanced Manufacturing Technology,2014,74(9-12):1267-1273.
[44] 敖文刚,唐全波,黄勇刚.用统一强度理论的多层预应力组合凹模强度设计和应用[J].塑性工程学报,2011,18(06):31-35.
[45] Ozturk F,Woo T.Simulations of interference and interfacial pressure for three disk shrink fit assembly[J].Gazi University Journal of Science,2010,23(02):233-236.
[46] 赵均海,朱倩,张常光,等.基于统一强度理论的组合厚壁圆筒弹塑性统一解[J].固体力学学报,2014,35(01):63-70..
[47] 罗中华,张质良.多层压配组合冷挤压凹模的优化设计[J].塑性工程学报,2003(04):38-41.
[48] Jahed H,Farshi B,Karimi M.Optimum autofrettage and shrink-Fit combination in multi-Layer cylinders[J].Journal of Pressure Vessel Technology,2006,128(02):196-200.
[49] 马玲,罗远新,宋宗焘,等.疲劳-蠕变交互作用下挤压筒设计理论及寿命预测模型[J].机械工程学报,2017,53(16):163-172.
[50] 王建梅,陶德峰,黄庆学,等.多层圆筒过盈配合的接触压力与过盈量算法研究[J].工程力学,2013,30(09):270-275.
[51] 王建梅,康建峰,陶德峰,等.多层过盈联接的设计方法[J].四川大学学报(工程科学版),2013,45(04):84-89.
[52] Wang Jianmei,Kang Jianfeng,Tang Liang.Theoretical and experimental studies for wind turbine's shrink disk[J].Proceedings of the Institution of Mechanical Engineers,Part C:Journal of Mechanical Engineering Science February,2014,229(02):325-334.
[53] Wang Jianmei,Ning ke,Tang liang,et al.Modeling and finite element analysis of load-carrying performance of a wind turbine considering the influence of assembly factors[J],Applied Sciences,2017,7(03):1-12.
[54] Wang Jianmei,Ning Ke,Xu Junliang,et al.Reliability-based robust design of wind turbine’s shrink disk[J].Proceedings of the Institution of Mechanical Engineers,Part C:Journal of Mechanical Engineering Science February,2017.
[55] 徐俊良,王建梅,宁可,等.N层过盈联接结合压力算法研究[J].工程设计学报,2017,24(01):83-88.
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[65] Wang Jianmei,Bai Zebing,Yang Jian,et al.A force-equilibrium algorithm of low-speed coupling of wind turbine.( manuscript under review).
[66] Wang Jianmei,Ke Ning,Bai Zebing,et al.Multi objective optimization based on reliability design for multi-layer interference fit.(manuscript under review).
[67] Bai Zebing,Wang Jianmei,Ning Ke,et al.Contact pressure algorithm of multi-Layer interference fit considering centrifugal force and temperature gradient[J].Applied Sciences,2018,8(05):1-12.
[2] Güven U.Stress distribution in shrink fit with elastic-plastic hub exhibiting variable thickness[J].International Journal of Mechanical Sciences,1993,35(01):39-46.
[3] ?zel A,Semsettin Temiz,Aydin M D,et al.Stress analysis of shrink-fitted joints for various fit forms via finite element method[J].Materials & Design,2005,26(04):281-289.
[4] 岳普煜,王建梅,黄庆学,等.弹性结合油膜轴承锥套的装配力学行为研究[J].中北大学学报(自然科学版),2008,29(05):405-408.
[5] 岳普煜,王建梅,马立峰,等.热连轧机油膜轴承弹性过盈装配过程研究[J].太原科技大学学报,2006,27(04):301-305.
[6] Pedersen P.On Shrink Fit Analysis and Design[J].Computational Mechanics,2005,37(02):121-130.
[7] 滕瑞静,张余斌,周晓军,等.圆柱面过盈联接的力学特性及设计方法[J].机械工程学报,2012(13):160-166.
[8] 殷丹华.收缩盘联接的应力分析方法研究[D].南京:南京航空航天大学,2011.
[9] 张颖艳,王生泽.基于有限元模型的圆锥面过盈联接接触应力与动态性能分析[J].东华大学学报(自然科学版),2014,40(01):117-121.
[10] 李伟建,潘存云.锥面过盈联接静力分析的一种工程方法[J].机械强度,2011,33(01):86-92.
[11] 张洪武,廖爱华,吴昌华.压气机过盈配合的弹塑性有摩擦接触的研究[J].工程力学,2007(01):186-192.
[12] 黄庆学,王建梅,静大海,等.油膜轴承锥套过盈装配过程中的压力分布及损伤[J].机械工程学报,2006(10):102-108.
[13] Huang Qingxue,Wang Jianmei,Zhao Chunjiang,et al,Simulation on Mechanical Behaviors of Oil-film Bearing Sleeve by Elastic Interference Fit[C] // The Proceeding of the 1st International Symposium on Digital Manufacture,2006:173-177.
[14] Lewis R.,Marshall M.B.,Dwyer-Joyce R.S..Measurement of interface pressure in interference fits[J].Proceedings of the Institution of Mechanical Engineers,Part C:Journal of Mechanical Engineering Science,2005,219(02):127-139.
[15] 符杰.过盈配合的摩擦系数研究[D].大连:大连理工大学,2007.
[16] 寇淑清,乔健,皮文皓,等.滚花连接的中空凸轮轴装配过程影响因素分析[J].吉林大学学报(工学版),2008,(02):323-328..
[17] Lee M G,Wan X K,Wang P B,et al.Design of Real-Time Detection Software System Oriented Press Mounting[J].Advanced Materials Research,2013,711:529-534.
[18] Boutoutaou H,Bouaziz M,Fontaine J F.Modelling of interference fits with taking into account surfaces roughness with homogenization technique[J].International Journal of Mechanical Sciences,2013,69(04):21-31.
[19] Croccolo D,De Agostinis M,Vincenzi N.Static and dynamic strength evaluation of interference fit and adhesively bonded cylindrical joints[J].International Journal of Adhesion and Adhesives,2010,30(05):359-366.
[20] Yang G M,Coquille J C,Fontaine J F,et al.Influence of roughness on characteristics of tight interference fit of a shaft and a hub[J].International Journal of Solids & Structures,2001,38(42):7691-7701.
[21] Rao P V,Ramamoorthy B,Radhakrishnan V.Role of interacting surfaces in the performance enhancement of interference fits[J].International Journal of Machine Tools & Manufacture,1995,35(10):1375-1384.
[22] Sogalad I,Udupa N G S.Influence of cryogenic treatment on load bearing ability of interference fitted assemblies[J].Materials & Design,2010,31(01):564-569.
[23] Lucjan Sniezek,Jolanta Zimmerman,Andrzej Zimmerman.The carrying capacity of conical interference-fit joints with laser reinforcement zones[J].Journal of Materials Processing Technology,2010,210:914-925.
[24] Mack W,Pl?chl M.Transient heating of a rotating elastic–plastic shrink fit[J].International Journal of Engineering Science,2000,38(08):921-938.
[25] Sen S,Aksakal B.Stress analysis of interference fitted shaft–hub system under transient heat transfer conditions[J].Materials & Design,2004,25(05):407-417.
[26] Qiu J,Zhou M.Analytical solution for interference fit for multi-Layer thick-walled cylinders and the application in crankshaft bearing design[J].Applied Sciences,2016,6(06):167.
[27] 马平,莫德云,吴广荣.电主轴阶梯动态过盈量对主轴扭矩传递能力的影响[J].中国机械工程,2013,24(21):2933-2938.
[28] Lewis S J,Hossain S,Booker J D,et al.Measurement of Torsionally Induced Shear Stresses in Shrink-Fit Assemblies[J].Experimental Mechanics,2009,49(5):637-651.
[29] 杨广雪,谢基龙,李强,等.过盈配合微动损伤的关键参数[J].机械工程学报,2010,46(16):53-59.
[30] Sackfield A,Barber J R,Hills D A,et al.A shrink-fit shaft subject to torsion[J].European Journal of Mechanics-A/Solids,2002,21(01):73-84.
[31] Truman C E,Sackfield A,Hills D A.Torsional loading of a finite shrink-fit shaft[J].Proceedings of the Institution of Mechanical Engineers Part C Journal of Mechanical Engineering Science,2002,216(11):1109-1115.
[32] Juuma T.Torsional fretting fatigue strength of a shrink-fitted shaft with a grooved hub[J].Tribology International,2000,33(08):537-543.
[33] Lanoue F,Vadean A,Sanschagrin B.Finite element analysis and contact modeling considerations of interference fits for fretting fatigue strength calculations[J].Simulation Modelling Practice & Theory,2009,17(10):1587-1602.
[34] Lanoue F,Vadean A,Sanschagrin B.Fretting fatigue strength reduction factor for interference fits[J].Simulation Modeling Practice & Theory,2011,19(09):1811-1823.
[35] 曾飞,陈光雄,周仲荣.基于ANSYS的轮对过盈配合微动分析[J].机械工程学报,2011,47(05):121-125.
[36] Huang Q X,Wang J M.Research and Experiment on Sleeve Damage Mechanism of Oil Film Bearing in Large-Scale Mill[C]// World Tribology Congress III.2005:169-170.
[37] 黄庆学,李璞,王建梅,等.宏微观跨尺度下的锥套运行力学机理研究[J].机械工程学报,2016,52(14):213-220.
[38] Frankland F H,Roberts E B,Pugsley A G,et al.Discussion of “The Safety of Structures”[J].Transactions of the American Society of Civil Engineers,2014,112:160-170.
[39] Chakraborti S,Wiel M A V D.A nonparametric control chart based on the Mann-Whitney statistic[J].Statistics,2008:156-172.
[40] 陈连.过盈联接可靠性设计研究[J].中国机械工程,2005,16(01):28-32.
[41] 张迅,孙义忠,何爱民,等.ANSYS/PDS风电齿轮箱收缩盘联接可靠性分析[J].重庆大学学报,2016,39(02):17-24.
[42] 徐俊良.风电锁紧盘可靠性稳健设计研究[D].太原:太原科技大学,2016.
[43] Lela B,Musa A,Zovko O.Model-based controlling of extrusion process[J].International Journal of Advanced Manufacturing Technology,2014,74(9-12):1267-1273.
[44] 敖文刚,唐全波,黄勇刚.用统一强度理论的多层预应力组合凹模强度设计和应用[J].塑性工程学报,2011,18(06):31-35.
[45] Ozturk F,Woo T.Simulations of interference and interfacial pressure for three disk shrink fit assembly[J].Gazi University Journal of Science,2010,23(02):233-236.
[46] 赵均海,朱倩,张常光,等.基于统一强度理论的组合厚壁圆筒弹塑性统一解[J].固体力学学报,2014,35(01):63-70..
[47] 罗中华,张质良.多层压配组合冷挤压凹模的优化设计[J].塑性工程学报,2003(04):38-41.
[48] Jahed H,Farshi B,Karimi M.Optimum autofrettage and shrink-Fit combination in multi-Layer cylinders[J].Journal of Pressure Vessel Technology,2006,128(02):196-200.
[49] 马玲,罗远新,宋宗焘,等.疲劳-蠕变交互作用下挤压筒设计理论及寿命预测模型[J].机械工程学报,2017,53(16):163-172.
[50] 王建梅,陶德峰,黄庆学,等.多层圆筒过盈配合的接触压力与过盈量算法研究[J].工程力学,2013,30(09):270-275.
[51] 王建梅,康建峰,陶德峰,等.多层过盈联接的设计方法[J].四川大学学报(工程科学版),2013,45(04):84-89.
[52] Wang Jianmei,Kang Jianfeng,Tang Liang.Theoretical and experimental studies for wind turbine's shrink disk[J].Proceedings of the Institution of Mechanical Engineers,Part C:Journal of Mechanical Engineering Science February,2014,229(02):325-334.
[53] Wang Jianmei,Ning ke,Tang liang,et al.Modeling and finite element analysis of load-carrying performance of a wind turbine considering the influence of assembly factors[J],Applied Sciences,2017,7(03):1-12.
[54] Wang Jianmei,Ning Ke,Xu Junliang,et al.Reliability-based robust design of wind turbine’s shrink disk[J].Proceedings of the Institution of Mechanical Engineers,Part C:Journal of Mechanical Engineering Science February,2017.
[55] 徐俊良,王建梅,宁可,等.N层过盈联接结合压力算法研究[J].工程设计学报,2017,24(01):83-88.
[56] 王建梅,侯成,陶德峰,等.一种确定锁紧盘内环与外环接触面尺寸的方法[P].ZL 2011 1 0087010.X.
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