A
Sn3.5Ag0.5Cu–0.5nano-TiO
2 composite lead-free solder was prepared by adding 20 nm TiO
2 to Sn3.5Ag0.5Cu (wt. % ) solder. This study investigates the morphology of the intermetallic compounds (IMCs) formed during the soldering reactions between Sn3.5Ag0.5Cu–0.5nano-TiO
2 solder and Cu substrates at various temperatures ranging from 250 to 325 °C. The Cu
6Sn
5 grains formed in all soldering below 300 °C were scallop-type, while those formed at both 300 °C and 325 °C were prism-type in the early stage of soldering (less than 30 min). Also, Cu
6Sn
5 grains that formed at both 300 °C and 325 °C changed from prism-type to scallop-type with increasing soldering time. It is quite interesting that the morphology of Cu
6Sn
5 grains affects absorption by nano-Ag
3Sn particles. Especially, the scallop-type Cu
6Sn
5 grains formed by the ripening process are likely to be “captured” by the large amount of nano-Ag
3Sn particles.
These nanoparticles apparently decrease the surface energy and hinder the growth of the Cu6Sn5 IMC layer. In addition, the grain size of the nano-Ag3Sn compounds increased with increasing soldering temperature and time. All these results indicate that Gibbs absorption theory can be used to explain the formation of these nanoparticles and their effects on the surface energy of the IMCs.