Tool, workstation, and task parameters were measured for 35 tools, representing 69 installations in an automotive assembly plant.
The dynamic forces acting against the human tool operator and resulting handle reaction deflections were predicted using a biodynamic tool operator model.
The proportion of threaded fastener tool operators capable of maintaining published psychophysically derived deflection limits were ascertained.
While handle deflection did not exceed the limit for most installations, changes in tool speed and operator position improved the six jobs that did.