This research presents a procedure for assessing the hardware safety integrity of a legacy system.
A function-structure map is used to respond effectively to the safety functions of the related hardware components and to prevent an error that an SIL evaluation is performed for safety-related systems.
The proposed assessment procedure is applied to a boiler control system of a fossil-fuel power plant.
The hardware SIL of each safety function is determined to be SIL3 in the boiler control system.