Improving the impact toughness of Sn-Ag-Cu/Cu-Zn Pb-free solder joints under high speed shear testing
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文摘
This study aims to investigate the interfacial reaction and the impact reliability of Sn-3.0Ag-0.5Cu/Cu-15Zn (wt.%; SAC/Cu-Zn) solder joints. The Cu-Zn under bump metallization (UBM) was developed to replace the traditional Cu UBM in the Pb-free solder joints. In the Sn-Ag-Cu/Cu solder joint, thick Cu6Sn5 and Cu3Sn intermetallic compounds (IMCs) formed at the interface after thermal aging at 150 掳C for 1000 h. In contrast, the SAC/Cu-Zn solder joint shows a thinner Cu6(Sn,Zn)5 layer, and the growth of Cu3Sn IMC was absolutely suppressed at the SAC/Cu-Zn interface. To evaluate the bonding energy, the high speed shear testing was carried out to correlate the microstructure of solder joints. It is noteworthy that the SAC/Cu-Zn solder joint can enhance the impact toughness. The higher impact toughness of SAC/Cu-Zn is attributed to the thinner and tougher Cu6(Sn,Zn)5 IMC at the joint interface. Accordingly, Cu-Zn alloy is a potential UBM material for Pb-free solder joints to improve the impact reliability.

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