Mercury Emissions and Removal by Ash in Coal-Fired Oxy-fuel Combustion
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This paper presents results of experiments performed at a 20 kW once-through combustion rig of the Institute of Combustion and Power Plant Technology (IFK) of the University of Stuttgart. A methodology to investigate oxy-fuel process configurations was used in which impurities were injected to the oxidant gas of the once-through reactor to simulate different extents of oxy-fuel recycle gas treatment. Three Australian coals, which had previously been tested in the Aioi furnace of IHI in Japan, were used in the experiments. A comprehensive set of total (Hgp>totp>), elemental (Hgp>0p>), and oxidized (Hgp>2+p>) mercury concentrations was measured for various air and oxy-fuel combustion conditions. These data enable an evaluation of process parameters that influence the Hg emissions of an oxy-fuel combustion process. A theoretical mass balance between Hg fed to the process (fuel and Hgp>0p> injection) and Hg measured before the filter matched well, indicating that no mercury was captured by fly ash at high temperatures. The capture of Hgp>0p> and oxidized Hgp>2+p> by ash in a baghouse filter has been determined for all experiments. Measured Hg concentrations show an increase when switching from air to oxy-fuel operation for all investigated coals and oxy-fuel settings, even when no additional Hgp>0p> is injected to the oxidant gas. Moreover, the Hgp>2+p>/Hgp>totp> ratios in the flue gas are higher during oxy-fuel combustion. The Hg capture by ash in the baghouse filter has been found to reduce the Hg emissions considerably. Reduction rates in a range between 18 and 51% for air and between 11 and 29% for oxy-fuel combustion were observed.

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