The ability to form molded or
patterned metal-containing ceramics with tunable
pro
perties isdesirable for many a
pplications. In this
pa
per we describe the evolution of a ceramic from a metal-containing
polymer in which the variation of
pyrolysis conditions facilitates control of ceramic structure and com
position,influencing magnetic and mechanical
pro
perties. We have found that
pyrolysis under nitrogen of a well-characterized cross-linked
polyferrocenylsilane network derived from the ring-o
pening
polymerization (ROP)of a s
pirocyclic [1]ferroceno
phane
precursor gives sha
ped macrosco
pic magnetic ceramics consisting of
pha.gif" BORDER=0>-Fe nano
particles embedded in a SiC/C/Si
3N
4 matrix in greater than 90% yield u
p to 1000
C. Variationof the
pyrolysis tem
perature and time
permitted control over the nucleation and growth of
pha.gif" BORDER=0>-Fe
particles,which ranged in size from around 15 to 700 Å, and the crystallization of the surrounding matrix. The ceramicscontained smaller
pha.gif" BORDER=0>-Fe
particles when
pre
pared at tem
peratures lower than 900
C and dis
playedsu
per
paramagnetic behavior, whereas the materials
pre
pared at 1000
C contained larger
pha.gif" BORDER=0>-Fe
particlesand were ferromagnetic. This flexibility may be useful for
particular materials a
pplications. In addition, thecom
position of the ceramic was altered by changing the
pyrolysis atmos
phere to argon, which yieldedceramics that contain Fe
3Si
5. The ceramics have been characterized by a combination of
physical techniques,including
powder X-ray diffraction, TEM, reflectance UV-vis/near-IR s
pectrosco
py, elemental analysis,XPS, SQUID magnetometry, Mössbauer s
pectrosco
py, nanoindentation, and SEM. Micromolding of thes
pirocyclic [1]ferroceno
phane
precursor within soft lithogra
phically
patterned channels housed inside siliconwafers followed by thermal ROP and
pyrolysis enabled the formation of
predetermined micron scale designsof the magnetic ceramic.