The catalytic synthesis of methylene diphenyl-4,4'-diisocyanate (MDI) consists of three steps.Starting from the catalytic reaction of aniline and dimethyl carbonate (DMC), methyl phenylcarbamate (MPC) is formed. Then MPC condenses with formaldehyde to produce dimethylmethylene diphenyl-4,4'-dicarbamate (MDC). Last, MDC is decomposed to MDI. For the firststep, the properties of supported zinc acetate catalysts on different supports have been examined.Supported zinc acetate catalyst on activated carbon (AC) or
-Al
2O
3 shows good catalyticproperties. Over Zn(OAc)
2/AC catalyst, MPC yield reaches 78% and the selectivity is 98%. Forthe second step, when zinc chloride is used as a catalyst and nitrobenzene as a solvent, MDCyield can reach 87.4%. The catalytic activity of AC-supported ZnCl
2 catalyst, which is calculatedbased on 1 mol of ZnCl
2, is much higher than that of homogeneous ZnCl
2. For the third step,zinc powder and its organic salts show higher catalytic activity; MDI yield is 87.3% over zincpowder catalyst.