Phase-field model of interface migration and powder consolidation in additive manufacturing of metals

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• 作者：M. D. Krivilyov ; S. Dj. Mesarovic ; D. P. Sekulic
• 刊名：Journal of Materials Science
• 出版年：2017
• 出版时间：April 2017
• 年：2017
• 卷：52
• 期：8
• 页码：4155-4163
• 全文大小：
• 刊物类别：Chemistry and Materials Science
• 刊物主题：Materials Science, general; Characterization and Evaluation of Materials; Polymer Sciences; Continuum Mechanics and Mechanics of Materials; Crystallography and Scattering Methods; Classical Mechanics;
• 出版者：Springer US
• ISSN：1573-4803
• 卷排序：52

文摘

Consolidation phenomena are of fundamental importance for additive manufacturing since the quality of metal parts produced by selective laser melting (SLM) is greatly dependent on residual porosity. The most recent studies use the lattice Boltzmann method (LBM) to analyze conjugated multiphase flow, heat transport, and phase transitions in the molten zone. A phase-field approach suggested in this paper retains all advantages of LBM and provides an alternative tool for theoretical analysis of SLM. In case of consolidation of composite powders where wetting phenomena are crucial at the matrix-inclusion interfaces, the phase-field method is more suitable. In this paper, the problem of metallic powder consolidation is numerically studied and the dynamics of pore and gas bubbles evolution in the molten zone is described. A two-step mechanism of consolidation is proposed which differs from a single-step mechanism typical for additive manufacturing of polymer powders. The consolidation time for different particle orderings is studied and an algorithm for the parameter selection in the widely used viscoplastic model is derived.