Effect of the Abrasive Size on the Friction Effectiveness and Instability of Brake Friction Materials: A Case Study with Zircon
详细信息    查看全文
  • 作者:M. W. Shin (1)
    Y. H. Kim (1)
    H. Jang (1)
  • 关键词:Brake ; Friction material ; Stick–slip ; Abrasives ; Zircon ; Vibration
  • 刊名:Tribology Letters
  • 出版年:2014
  • 出版时间:September 2014
  • 年:2014
  • 卷:55
  • 期:3
  • 页码:371-379
  • 全文大小:1,450 KB
  • 参考文献:1. Chen, F., Tan, C.A., Quaglia, R.L.: Disc Brake Squeal. SAE International, Warrendale (2006)
    2. Duffour, P.: Noise Generation in Vehicle Brakes. Ph.D. thesis, Cambridge University (2002)
    3. Crolla, D.A., Lang, A.M.: Brake Noise and Vibration—The State of the Art, pp. 165-74. Vehicle Tribology, Tribology Series (1991)
    4. Lang, A.M.: An Investigation into Heavy Vehicle Drum Brake Squeal. Ph.D Thesis, Loughborough University (1994)
    5. Eriksson, M., Bergman, F., Jacobson, S.: On the nature of tribological contact in automotive brakes. Wear 252, 26-6 (2002) w window">CrossRef
    6. Sherif, H.A.: Investigation on effect of surface topography of pad/disc assembly on squeal generation. Wear 257, 687-95 (2004) wear.2004.03.015" target="_blank" title="It opens in new window">CrossRef
    7. Lee, S.M., Shin, M.W., Lee, W.K., Jang, H.: The correlation between contact stiffness and stick–slip of brake friction materials. Wear 302, 1414-420 (2013) wear.2012.12.017" target="_blank" title="It opens in new window">CrossRef
    8. Jang, H., Kim, S.J.: Brake friction materials. In: Sinha, S.K., Briscoe, B.J. (eds.) Polymer Tribology, pp. 506-32. Imperial College, London (2009) w window">CrossRef
    9. Cho, M.H., Kim, S.J., Basch, R.H., Fash, J.W., Jang, H.: Tribological study of gray cast iron with automotive brake linings: the effect of rotor microstructure. Tribol. Int. 36, 537-45 (2003) w window">CrossRef
    10. Nicholson, G.: Facts About Friction. Gedoran America, Winchester (1995)
    11. Cho, K.H., Jang, H., Hong, Y.S., Kim, S.J., Basch, R.H., Fash, J.W.: The size effect of zircon particles on the friction characteristics of brake lining materials. Wear 264, 291-97 (2008) wear.2007.03.018" target="_blank" title="It opens in new window">CrossRef
    12. Kim, S.S., Hwang, H.J., Shin, M.W., Jang, H.: Friction and vibration of automotive brake pads containing different abrasive particles. Wear 271, 1194-202 (2011) wear.2011.05.037" target="_blank" title="It opens in new window">CrossRef
    13. Jang, H., Kim, S.J.: The effects of antimony trisulfide (Sb2S3) and zirconium silicate (ZrSiO4) in the automotive brake friction materials on friction characteristics. Wear 239, 229-36 (2000) w window">CrossRef
    14. Lee, E.J., Hwang, H.J., Lee, W.G., Cho, K.H., Jang, H.: Morphology and toughness of abrasive particles and their effects on the friction and wear of friction materials: a case study with zircon and quartz. Tribol. Lett. 37, 637-44 (2010) w window">CrossRef
    15. Ma, Y., Martynková, G.S., Valá?ková, M., Matějka, V., Lu, Y.: Effects of ZrSiO4 in non-metallic brake friction materials on friction performance. Tribol. Int. 41, 166-67 (2008) w window">CrossRef
    16. Matějka, V., Lu, Y., Jiao, L., Huang, L.: Simha Martynková, G., Tomá?ek, V.: Effects of silicon carbide particle sizes on friction-wear properties of friction composites designed for car brake lining applications. Tribol. Int. 43, 144-51 (2010) w window">CrossRef
    17. Rabinowicz, E.: The intrinsic variables affecting the stick-slip process. Proc. Phys. Soc. 71(4), 668-75 (1958) w window">CrossRef
    18. Gao, C., Kuhlmann-Willsdorf, D., Makel, D.D.: The dynamic analysis of stick–slip motion. Wear 173, 1-2 (1994) w window">CrossRef
    19. Persson, B.N.J.: Sliding friction: Physical Principles and Applications. Springer, Berlin (2000) w window">CrossRef
    20. Fuadi, Z., Maegawa, S., Nakano, K., Adachi, K.: Map of low-frequency stick–slip of a creep groan. Proc. Inst. Mech. Eng. Part J: J. Eng. Tribol. 224, 1235-246 (2010) w window">CrossRef
    21. Kim, S.H., Jang, H.: Friction and vibration of brake friction materials reinforced with chopped glass fibers. Tribol. Lett. 52, 341-49 (2013) w window">CrossRef
    22. Park, C.W., Shin, M.W., Jang, H.: Friction-induced stick–slip intensified by corrosion of gray iron brake disc. Wear 309, 89-5 (2014) wear.2013.11.008" target="_blank" title="It opens in new window">CrossRef
    23. Nishizawa, Y., Kosaka, K., Kurita, Y., Oura, Y.: Influence of pad thickness and surface roughness on pad stiffness. SAE paper 2012-01-1817 (2012)
    24. Lee, S.M., Shin, M.W., Jang, H.: Friction-induced intermittent motion affected by surface roughness of brake friction materials. Wear 308, 29-4 (2013) wear.2013.09.018" target="_blank" title="It opens in new window">CrossRef
    25. Lee, W.K., Jang, H.: Moisture effect on velocity dependence of sliding friction in brake friction materials. Wear 306, 17-1 (2013) wear.2013.06.027" target="_blank" title="It opens in new window">CrossRef
  • 作者单位:M. W. Shin (1)
    Y. H. Kim (1)
    H. Jang (1)

    1. Department of Materials Science and Engineering, Korea University, 1, 5-ga, Anam-dong, Seongbuk-gu, Seoul, 136-713, South Korea
  • ISSN:1573-2711
文摘
The friction-induced vibration triggered at the sliding interface between the gray iron disk and brake friction material was studied by changing the size of the zircon particles in the friction material. The friction tests were performed using a reduced brake dynamometer and the friction characteristics of the friction materials containing zircon particles with sizes of 3, 50, and 100?μm were analyzed. Our results show that the properties of the sliding surface were strongly affected by the entrenchment of the abrasive particles in the friction layers during sliding. The friction effectiveness was inversely proportional to the size of the abrasive, while friction instability was pronounced when smaller zircon particles were used. The smaller zircon particles produced larger plateaus on the sliding surface with low contact stiffness. However, the contact plateaus with the low contact stiffness showed higher amplitudes of the friction oscillations, suggesting a surface with low stiffness also can produce high propensity of friction instability during sliding. Based on the friction stability diagram and surface properties, such as contact stiffness and surface roughness, it was suggested that the static coefficient of friction, which was changed as a function of dwell time, was crucial to understand the cause of friction-induced force oscillations and propensity of friction instability of brake friction materials.

© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号

地址:北京市海淀区学院路29号 邮编:100083

电话:办公室:(+86 10)66554848;文献借阅、咨询服务、科技查新:66554700