Case study of surge avoidance design for centrifugal compressor systems during emergency shut-down (ESD)
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  • 作者:Se-jin Pak ; Ju Woung Yoon ; Seojin Kim…
  • 关键词:Compression System ; Compressor Surge ; Emergency Shutdown (ESD) ; Surge Protection ; Dynamic Simulation
  • 刊名:Korean Journal of Chemical Engineering
  • 出版年:2016
  • 出版时间:March 2016
  • 年:2016
  • 卷:33
  • 期:3
  • 页码:764-774
  • 全文大小:1,533 KB
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  • 作者单位:Se-jin Pak (1)
    Ju Woung Yoon (1)
    Seojin Kim (1)
    Felicia Salim (1)
    Jaihyo Lee (2)
    In-Won Kim (1)

    1. Department of Chemical Engineering, Konkuk University, 120, Neungdong-ro, Gwangjin-gu, Seoul, 05029, Korea
    2. Department of Mechanical Engineering, Konkuk University, 120, Neungdong-ro, Gwangjin-gu, Seoul, 05029, Korea
  • 刊物类别:Chemistry and Materials Science
  • 刊物主题:Chemistry
    Industrial Chemistry and Chemical Engineering
    Catalysis
    Materials Science
    Biotechnology
  • 出版者:Springer New York
  • ISSN:1975-7220
文摘
Compression systems with centrifugal compressors are widely used in gas involving processes. Surge protection system design is crucial in avoiding any damage in abnormal circumstances such as emergency shutdown (ESD), start-up, coast-down operation, and normal shutdown. We analyzed four cases of existing centrifugal compressor systems, three CO2 compression systems and one off-gas compression system, to study the surge protection availability during ESD. All compression systems were working well at normal operating condition, but some systems could not avoid surge during ESD. To check the surge cases, the surge criteria flowchart was suggested and surge analysis through dynamic simulation was done using a commercial process simulator. To avoid a surge during ESD, a sensitivity analysis was done while considering the following process parameters: pre-stroke time, anti-surge valve (ASV) type, capacity, and stroke time. We optimized ASV design using response surface method with two selected parameters from the sensitivity study, ASV capacity and stroke time. Finally, the installation of the hot gas recycle system was analyzed to avoid surge occurrence.

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