Synergistically toughening effect of SiC whiskers and nanoparticles in Al₂O₃-based composite ceramic cutting tool material

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• 作者：Xuefei Liu ; Hanlian Liu ; Chuanzhen Huang…
• 关键词：Al2O3 ; based ceramic cutting tool materials ; SiC whiskers ; SiC nanoparticles ; mechanical properties ; toughening and strengthening mechanisms
• 刊名：Chinese Journal of Mechanical Engineering
• 出版年：2016
• 出版时间：September 2016
• 年：2016
• 卷：29
• 期：5
• 页码：977-982
• 全文大小：1,817 KB
• 刊物主题：Mechanical Engineering; Theoretical and Applied Mechanics; Manufacturing, Machines, Tools; Engineering Thermodynamics, Heat and Mass Transfer; Power Electronics, Electrical Machines and Networks; Electronics and Microelectronics, Instrumentation;
• 出版者：Springer Berlin Heidelberg
• ISSN：2192-8258
• 卷排序：29

文摘

In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al₂O₃-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al₂O₃-SiC_w-SiC_np advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al₂O₃ matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al₂O₃-SiC_w-SiC_np composite with both 20 vol% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al₂O₃-SiC_w-SiC_np is 730±95 MPa and fracture toughness is 5.6±0.6 MPa·m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.