Study on cutting force and surface micro-topography of hard turning of GCr15 steel
详细信息    查看全文
  • 作者:Tao Chen (1)
    Suyan Li (1)
    Bangxin Han (2)
    Guangjun Liu (2)
  • 关键词:Hard turning ; GCr15 steel ; Cutting force ; Surface micro ; topography ; Surface roughness
  • 刊名:The International Journal of Advanced Manufacturing Technology
  • 出版年:2014
  • 出版时间:June 2014
  • 年:2014
  • 卷:72
  • 期:9-12
  • 页码:1639-1645
  • 全文大小:
  • 参考文献:1. Rashid WB, Goel S, Luo X, Ritchie JM (2013) An experimental investigation for the improvement of attainable surface roughness during hard turning process. Proc Inst Mech Eng B J Eng Manuf 227:338鈥?42 CrossRef
    2. Jouini N, Revel P, Mazeran PE, Bigerelle M (2013) The ability of precision hard turning to increase rolling contact fatigue life. Tribol Int 59:141鈥?46 CrossRef
    3. Ding H, Shin YC (2013) Multi-physics modeling and simulations of surface microstructure alteration in hard turning. J Mater Process Technol 213:877鈥?86 CrossRef
    4. Oliveir AJ, Diniz AE, Ursolino DJ (2009) Hard turning in continuous and interrupted cut with PCBN and whisker-reinforced cutting tools. J Mater Process Technol 209:5262鈥?270 CrossRef
    5. Aouici H, Yallese MA, Chaoui K, Mabrouki T, Rigal J (2011) Analysis of surface roughness and cutting force components in hard turning with CBN tool: prediction model and cutting conditions optimization. Measurement 45:344鈥?53 CrossRef
    6. Dureja JS, Gupta VK, Sharma VS, Dogra M (2010) Wear mechanisms of coated mixed-ceramic tools during finish hard turning of hot tool die steel. Proc Inst Mech Eng C J Mech Eng Sci 224:183鈥?93 CrossRef
    7. Guddat J, M鈥橲aoubi R, Alm P, Meyer D (2011) Hard turning of AISI 52100 using PCBN wiper geometry inserts and the resulting surface integrity. Procedia Eng 19:118鈥?24 CrossRef
    8. Choudhury IA, See NL, Zukhairi M (2005) Machining with chamfered tools. J Mater Process Technol 170:115鈥?20 CrossRef
    9. Singh D, Rao PV (2010) Flank wear predict ion of ceramic tools in hard turning. Int J Adv Manuf Technol 50:479鈥?93 CrossRef
    10. Poulachon G, Al M (2000) Hard turning: chip formation mechanisms and metallurgical aspects. J Manuf Sci Eng 122:406鈥?12 CrossRef
    11. Barry J, Byrne G (2002) The mechanisms of chip formation in machining hardened steels. J Manuf Sci Eng 124:528鈥?35 CrossRef
    12. Elbah M, Yallese MA, Aouici H, Mabrouki T, Rigal JF (2013) Comparative assessment of surface roughness produced by hard machining with mixed ceramic tools including 2D and 3D analysis. Measurement 46:3041鈥?056 CrossRef
    13. Waikar RA, Guo YB (2007) A comprehensive characterization of 3D surface topography induced by hard turning versus grinding. J Mater Process Technol 197:189鈥?99 CrossRef
    14. Jafarian F, Amirabadi H, Sadri J (2013) Integration of finite element simulation and intelligent methods for evaluation of thermo-mechanical loads during hard turning process. Proc Inst Mech Eng B J Eng Manuf 227:235鈥?48 CrossRef
    15. Hessainia Z, Belbah A, Yallese MA, Mabrouki T, Rigal JF (2013) On the prediction of surface roughness in the hard turning based on cutting parameters and tool vibrations. Measurement 46:1671鈥?681 CrossRef
    16. Sadik MI (2012) Wear development and cutting forces on CBN cutting tool in hard part turning of different hardened steels. Procedia CIRP 1:232鈥?37 CrossRef
    17. Korkut I, Donertas MA (2007) The influence of feed rate and cutting speed on the cutting forces, surface roughness and tool-chip contact length during face milling. Mater Des 28:308鈥?12 CrossRef
    18. Kumar KVBSK, Choudhury SK (2008) Investigation of tool wear and cutting force in cryogenic machining using design of experiments. J Mater Process Technol 203:95鈥?01 CrossRef
    19. Yue C, Liu X, Wang Y, Hu J (2008) Surface integrity of hard cutting and grinding processes. Tool Engineering 42:13鈥?8
    20. Matsumoto Y, Hashimoto F, Lahoti G (1999) Surface integrity generated by precision hard turning. CIRP Ann Manuf Technol 48:59鈥?2 CrossRef
    21. Zhang X, Liu CR, Wu S, Wang H (2011) Predicting the effects of cutting parameters and tool geometry on hard turning process using finite element method. J Manuf Sci Eng 133:041010-1鈥?3
    22. Dogra M, Sharma VS, Sachdeva A, Suri NM, Dureja JS (2011) Performance evaluation of CBN, coated carbide, cryogenically treated uncoated/coated carbide inserts in finish-turning of hardened steel. Int J Adv Manuf Technol 57:541鈥?53 CrossRef
    23. Bushlya V, Zhou J, Avdovic P, Stahl J (2011) Performance and wear mechanisms of whisker-reinforced alumina, coated and uncoated PCBN tools when high-speed turning aged Inconel 718. Int J Adv Manuf Technol 66:2013鈥?021 CrossRef
    24. Zawada-Tomkiewicz A (2011) Analysis of surface roughness parameters achieved by hard turning with the use of PCBN tools. Estonian J Eng 17:88鈥?9 CrossRef
  • 作者单位:Tao Chen (1)
    Suyan Li (1)
    Bangxin Han (2)
    Guangjun Liu (2)

    1. School of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin, 150080, People鈥檚 Republic of China
    2. School of Mechanical Engineering, Tongji University, Shanghai, 200092, People鈥檚 Republic of China
  • ISSN:1433-3015
文摘
This work investigates the cutting force and surface micro-topography in hard turning of GCr15 bearing steel. A series of experiments on hard turning of GCr15 steel with polycrystalline cubic boron nitride (PCBN) tools are performed on a CNC machining center. Experimental measurements of cutting force, 3D surface micro-topography, and surface roughness of the workpiece are performed. The 3D surface micro-topography of the workpiece is discussed, and the formation mechanism of the 3D surface is analyzed. The influence of cutting speed and feed rate on cutting force and surface roughness are discussed. The 2D and 3D surface roughness parameters are compared and discussed. It is found that feed rate has greater influence on cutting force and surface roughness than cutting speed and there exists the most appropriate cutting speed under which the minimum surface roughness can be generated while a relatively small cutting force can be found. Recommendations on selecting cutting parameters of hard turning of GCr15 steel are also proposed.

© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号

地址:北京市海淀区学院路29号 邮编:100083

电话:办公室:(+86 10)66554848;文献借阅、咨询服务、科技查新:66554700