Influence of Cutting Parameters and Tool Wear on the Surface Integrity of Cobalt-Based Stellite 6 Alloy When Machined Under a Dry Cutting Environment

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• 作者：Ge Yingfei ; Patricia Muñoz de Escalona…
• 关键词：cobalt ; based alloy ; deformation layer ; machining ; residual stress ; surface roughness ; tool wear
• 刊名：Journal of Materials Engineering and Performance
• 出版年：2017
• 出版时间：January 2017
• 年：2017
• 卷：26
• 期：1
• 页码：312-326
• 全文大小：12142KB
• 刊物类别：Chemistry and Materials Science
• 刊物主题：Characterization and Evaluation of Materials; Tribology, Corrosion and Coatings; Quality Control, Reliability, Safety and Risk; Engineering Design;
• 出版者：Springer US
• ISSN：1544-1024
• 卷排序：26

文摘

The efficiency of a machining process can be measured by evaluating the quality of the machined surface and the tool wear rate. The research reported herein is mainly focused on the effect of cutting parameters and tool wear on the machined surface defects, surface roughness, deformation layer and residual stresses when dry milling Stellite 6, deposited by overlay on a carbon steel surface. The results showed that under the selected cutting conditions, abrasion, diffusion, peeling, chipping and breakage were the main tool wear mechanisms presented. Also the feed rate was the primary factor affecting the tool wear with an influence of 83%. With regard to the influence of cutting parameters on the surface roughness, the primary factors were feed rate and cutting speed with 57 and 38%, respectively. In addition, in general, as tool wear increased, the surface roughness increased and the deformation layer was found to be influenced more by the cutting parameters rather than the tool wear. Compressive residual stresses were observed in the un-machined surface, and when machining longer than 5 min, residual stress changed 100% from compression to tension. Finally, results showed that micro-crack initiation was the main mechanism for chip formation.