Monitoring for damage in two-dimensional pre-stress scratching of SiC ceramics

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• 作者：Gaofeng Zhang ; Yijiang Zeng ; Wenbo Zhang…
• 关键词：Acoustic emission ; Monitoring ; Surface/subsurface damage ; Pre ; stress scratching
• 刊名：International Journal of Precision Engineering and Manufacturing
• 出版年：2016
• 出版时间：November 2016
• 年：2016
• 卷：17
• 期：11
• 页码：1425-1432
• 全文大小：1,033 KB
• 刊物类别：Engineering
• 刊物主题：Industrial and Production Engineering
  Materials Science
  
• 出版者：Korean Society for Precision Engineering, in co-publication with Springer Verlag GmbH
• ISSN：2005-4602
• 卷排序：17

文摘

This paper reports an approach to use the acoustic emission (AE) technology for monitoring the surface/subsurface damage in twodimensional pre-stress scratching of SiC ceramics, in which the two-dimensional pre-stress is used to decrease the scratch-induced damage. Experiments in this study were conducted on a UMT-2 machine (CETR USA) utilizing a designed pre-stressing device under pressures of 0 MPa, 300 MPa and 500 MPa. The experimental results demonstrate that average frequency and magnitude of AE signals have a good correlation with the scratching tangential force and the scratch-induced surface /subsurface damage of materials. For a given normal load, the average frequency and magnitude of AE signals are observed to decrease with the increase in pre-stress, which indicates that surface/subsurface damage of SiC ceramics induced by two-dimensional pre-stress scratching is less than that induced by conventional scratching. The findings provide fundamental information for developing a practical on-line AE monitoring system that is effective in detecting surface/subsurface damage in scratching or grinding of ceramics. These results also demonstrate that two-dimensional pre-stress method contributes to decreasing the machining damage of brittle materials.