Material model application considering strain softening for cutting simulation of Ti-6Al-4V alloy and its experimental validation

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• 作者：Hyun-Jin Choi ; Chul-Woo Park ; Ik-Soo Kang…
• 关键词：Titanium alloys ; Finite element method ; Strain softening ; Constitutive material model ; Cutting simulation
• 刊名：International Journal of Precision Engineering and Manufacturing
• 出版年：2016
• 出版时间：December 2016
• 年：2016
• 卷：17
• 期：12
• 页码：1651-1658
• 全文大小：
• 刊物类别：Engineering
• 刊物主题：Industrial and Production Engineering; Materials Science, general;
• 出版者：Korean Society for Precision Engineering
• ISSN：2005-4602
• 卷排序：17

文摘

Titanium alloys are widely applied to the aerospace and bio component industries due to their good properties such as high specific strength, low density, chemical stability, etc. However, they are representative difficult-to-machine materials which cause the deterioration the cut quality and tool lifetime due to the local temperature increase, generation of serrated chips and large amplitude modulation in cutting force during their cutting. Accordingly, the cutting simulation of titanium alloys is necessary to improve machining characteristics. This study analyzed limits of Johnson-Cook material model which is widely applied to the finite elements method for the cutting simulation of titanium alloys, and carried out simulation where the supplemented Johnson-Cook material model is applied. Validation is also carried out by analyzing cutting force and chip shape which were obtained from experiments for the purpose of validation on such simulation results.