Fatigue Performance of TBCs on Hastelloy X Substrate During Cyclic Bending

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• 作者：Radek Musalek ; Ondrej Kovarik ; Libor Tomek…
• 关键词：atmospheric plasma spray (APS) ; failure mechanism ; fatigue ; HVAF ; NiCoCrAlY ; thermal barrier coatings (TBCs) ; yttria ; stabilized zirconia (YSZ)
• 刊名：Journal of Thermal Spray Technology
• 出版年：2016
• 出版时间：January 2016
• 年：2016
• 卷：25
• 期：1-2
• 页码：231-243
• 全文大小：4,711 KB
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• 作者单位：Radek Musalek (1)
  Ondrej Kovarik (2)
  Libor Tomek (2)
  Jan Medricky (1) (2)
  Zdenek Pala (1)
  Petr Hausild (2)
  Jiri Capek (3)
  Kamil Kolarik (3)
  Nicholas Curry (4) (5)
  Stefan Bjorklund (4)
  
  1. Department of Materials Engineering, Institute of Plasma Physics AS CR, v.v.i., Za Slovankou 3, 182 00, Praha 8, Czech Republic
  2. Faculty of Nuclear Sciences and Physical Engineering, Department of Materials, Czech Technical University in Prague, Trojanova 13, 120 00, Praha 2, Czech Republic
  3. Faculty of Nuclear Sciences and Physical Engineering, Department of Solid State Engineering, Czech Technical University in Prague, Trojanova 13, 120 00, Praha 2, Czech Republic
  4. University West, 461 86, Trollhättan, Sweden
  5. Treibacher Industrie AG, Auer-von-Welsbach-Straße 1, 9330, Althofen, Austria
  
• 刊物类别：Chemistry and Materials Science
• 刊物主题：Chemistry
  Surfaces and Interfaces and Thin Films
  Tribology, Corrosion and Coatings
  Materials Science
  Characterization and Evaluation Materials
  Operating Procedures and Materials Treatment
  Analytical Chemistry
  
• 出版者：Springer Boston
• ISSN：1544-1016

文摘

Our previous experiments with low-cost steel substrates confirmed that individual steps of conventional thermal barrier coating (TBC) deposition may influence fatigue properties of the coated samples differently. In the presented study, testing was carried out for TBC samples deposited on industrially more relevant Hastelloy X substrates. Samples were tested after each step of the TBC deposition process: as-received (non-coated), grit-blasted, bond-coated (NiCoCrAlY), and bond-coated + top-coated yttria-stabilized zirconia (YSZ). Conventional atmospheric plasma spraying (APS) was used for deposition of bond coat and top coat. In addition, for one half of the samples, dual-layer bond coat was prepared by combination of high-velocity air-fuel (HVAF) and APS processes. Samples were tested in the as-sprayed condition and after 100 hours annealing at 980 °C, which simulated application-relevant in-service conditions. Obtained results showed that each stage of the TBC manufacturing process as well as the simulated in-service heat exposure may significantly influence the fatigue properties of the TBC coated part. HVAF grit-blasting substantially increased the fatigue performance of the uncoated substrates. This beneficial effect was suppressed by deposition of APS bond coat but not by deposition of dual-layer HVAF + APS bond coat. All heat-treated samples showed again enhanced fatigue performance.