Friction stir forming for mechanical interlocking of insulated copper wire and Zn-22Al superplastic alloy
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文摘
In this study, a novel method of friction stir forming (FSF) was conducted for mechanical interlocking of Zn-22Al superplastic alloy and thin copper wire insulated by polyimide. The potential development of a composite material capable of transmitting electrical energy or electric signals was studied experimentally, and it was concluded that FSF can successfully interlock insulated copper wire with Zn-22Al superplastic alloy. The authors suggest the possibility that FSF could join sheets of Zn-22Al alloy by pressure welding and superplastic forming and diffusion bonding (SPF/DB). Trials of FSF were carried out on a modified vertical milling machine. The results are discussed in terms of microstructure observations, hardness distributions, and temperature measurements.

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