Effects of Mold Temperature and Pouring Temperature on the Hot Tearing of Cast Al-Cu Alloys

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• 作者：Shimin Li ; Kumar Sadayappan ; Diran Apelian
• 刊名：Metallurgical and Materials Transactions B
• 出版年：2016
• 出版时间：October 2016
• 年：2016
• 卷：47
• 期：5
• 页码：2979-2990
• 全文大小：18,144 KB
• 刊物类别：Chemistry and Materials Science
• 刊物主题：Chemistry
  Materials Science
  Manufacturing, Machines and Tools
  Metallic Materials
  Operating Procedures and Materials Treatment
  Characterization and Evaluation Materials
  Numerical and Computational Methods in Engineering
  
• 出版者：Springer Boston
• ISSN：1543-1916
• 卷排序：47

文摘

The effects of mold temperature and pouring temperature on hot tearing formation and contraction behavior of a modified Al-Cu alloy 206 (M206) have been studied. The experiments were conducted using a newly developed Constrained Rod Mold, which simultaneously measures the contraction force/time/temperature during solidification for the restrained casting or linear contraction/time/temperature for a relaxed casting. Three mold temperatures [473 K, 573 K, and 643 K (200 °C, 300 °C, and 370 °C)] and three pouring temperatures [superheat of 50 K, 100 K, and 150 K (50 °C, 100 °C, and 150 °C)] were studied, and alloy A356 was used as reference for comparison. The results confirm that alloy A356 has high resistance to hot tearing. Hot tearing did not occur for the three mold temperatures evaluated, whereas alloy M206 exhibited significant hot tearing for the same casting and mold temperature conditions. Hot tearing severity and linear contraction in alloy 206 decreased significantly with increasing mold temperature. Increasing pouring temperature increases hot tearing in alloy M206, but the effect is not as significant as that of mold temperature. The results and underlying mechanism of these effects are discussed in correlation with the thermomechanical properties and microstructures.