Development of hardware system using temperature and vibration maintenance models integration concepts for conventional machines monitoring: a case study

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• 作者：Michael Kanisuru Adeyeri ; Khumbulani Mpofu…
• 关键词：Maintenance model ; Agent hardware system ; Conventional machines ; Machine conditions monitoring
• 刊名：Journal of Industrial Engineering International
• 出版年：2016
• 出版时间：March 2016
• 年：2016
• 卷：12
• 期：1
• 页码：93-109
• 全文大小：1,574 KB
• 参考文献：Adeyeri MK, Kareem B, Aderoba AA, Adewale OS (2012) Temperature based embedded programming algorithm for conventional machines condition monitoring proceedings of the fourth international conference on future computing technology, international academy, research and industrial association (IARIA), Nice-France, pp 51–57
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• 作者单位：Michael Kanisuru Adeyeri (1)
  Khumbulani Mpofu (1)
  Buliaminu Kareem (2)
  
  1. Department of Industrial Engineering, Tshwane University of Technology, Pretoria, South Africa
  2. Department of Mechanical Engineering, The Federal University of Technology, Akure, Nigeria
  
• 刊物主题：Industrial and Production Engineering;
• 出版者：Springer Berlin Heidelberg
• ISSN：2251-712X

文摘

This article describes the integration of temperature and vibration models for maintenance monitoring of conventional machinery parts in which their optimal and best functionalities are affected by abnormal changes in temperature and vibration values thereby resulting in machine failures, machines breakdown, poor quality of products, inability to meeting customers’ demand, poor inventory control and just to mention a few. The work entails the use of temperature and vibration sensors as monitoring probes programmed in microcontroller using C language. The developed hardware consists of vibration sensor of ADXL345, temperature sensor of AD594/595 of type K thermocouple, microcontroller, graphic liquid crystal display, real time clock, etc. The hardware is divided into two: one is based at the workstation (majorly meant to monitor machines behaviour) and the other at the base station (meant to receive transmission of machines information sent from the workstation), working cooperatively for effective functionalities. The resulting hardware built was calibrated, tested using model verification and validated through principles pivoted on least square and regression analysis approach using data read from the gear boxes of extruding and cutting machines used for polyethylene bag production. The results got therein confirmed related correlation existing between time, vibration and temperature, which are reflections of effective formulation of the developed concept. Keywords Maintenance model Agent hardware system Conventional machines Machine conditions monitoring