Review of improvements in wire electrode properties for longer working time and utilization in wire EDM machining

详细信息    查看全文

• 作者：Ibrahem Maher (1) (2)
  Ahmed A. D. Sarhan (1) (3)
  M. Hamdi (1)
  
  1. Centre of Advanced Manufacturing and Material Processing ; Department of Mechanical Engineering ; Faculty of Engineering ; University of Malaya ; 50603 ; Kuala Lumpur ; Malaysia
  2. Department of Mechanical Engineering ; Faculty of Engineering ; Kafrelsheikh University ; Kafrelsheikh ; 33516 ; Egypt
  3. Department of Mechanical Engineering ; Faculty of Engineering ; Assiut University ; Assiut ; 71516 ; Egypt
  
• 关键词：WEDM ; Coated wires ; Brass wires ; Steel wires ; Diffusion annealed ; Composite wire electrodes
• 刊名：The International Journal of Advanced Manufacturing Technology
• 出版年：2015
• 出版时间：January 2015
• 年：2015
• 卷：76
• 期：1-4
• 页码：329-351
• 全文大小：4,806 KB
• 参考文献：1. Kanlayasiri K, Boonmung S (2007) Effects of wire-EDM machining variables on surface roughness of newly developed DC 53 die steel: design of experiments and regression model. Journal of Materials Processing Technology 192鈥?93:459鈥?64 CrossRef
  2. Davim JP (2008) Machining fundamentals and recent advances. Springer-Verlag London Limited, British Library Cataloguing in Publication Data. doi:10.1007/978-1-84800-213-5
  3. Patil N, Brahmankar PK (2010) Determination of material removal rate in wire electro-discharge machining of metal matrix composites using dimensional analysis. Int J Adv Manuf Technol 51(5-8):599鈥?10. doi:10.1007/s00170-010-2633-3 CrossRef
  4. Huang Y, Ming W, Guo J, Zhang Z, Liu G, Li M, Zhang G (2013) Optimization of cutting conditions of YG15 on rough and finish cutting in WEDM based on statistical analyses. Int J Adv Manuf Technol 69(5鈥?):993鈥?008. doi:10.1007/s00170-013-5037-3 CrossRef
  5. Saha P, Tarafdar D, Pal S, Saha P, Srivastava A, Das K (2009) Modeling of wire electro-discharge machining of TiC/Fe in situ metal matrix composite using normalized RBFN with enhanced k-means clustering technique. Int J Adv Manuf Technol 43(1鈥?):107鈥?16. doi:10.1007/s00170-008-1679-y CrossRef
  6. Mohri N, Fukuzawa Y, Tani T, Sata T (2002) Some considerations to machining characteristics of insulating ceramics-towards practical use in industry. CIRP Annals - Manufacturing Technology 51(1):161鈥?64. doi:10.1016/S0007-8506(07)61490-5 CrossRef
  7. Muttamara A, Fukuzawa Y, Mohri N, Tani T (2003) Probability of precision micro-machining of insulating Si3N4 ceramics by EDM. Journal of Materials Processing Technology 140(1鈥?):243鈥?47. doi:10.1016/S0924-0136(03)00745-3 CrossRef
  8. Kozak J, Rajurkar KP, Chandarana N (2004) Machining of low electrical conductive materials by wire electrical discharge machining (WEDM). Journal of Materials Processing Technology 149:266鈥?71 CrossRef
  9. W眉thrich R, Fascio V (2005) Machining of non-conducting materials using electrochemical discharge phenomenon鈥攁n overview. International Journal of Machine Tools and Manufacture 45(9):1095鈥?108. doi:10.1016/j.ijmachtools.2004.11.011 CrossRef
  10. Motoki M, Summer K (1978) Recent EDM. J Japan Soc Electrical Machining Engrs 11:2鈥?0 CrossRef
  11. Kapoor J, Singh S, Khamba JS (2012) High-performance wire electrodes for wire electrical-discharge machining鈥攁 review. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 226(11):1757鈥?773. doi:10.1177/0954405412460354 CrossRef
  12. Paul CP, Kumar A, Bhargava P, Kukreja LM (2013) Nontraditional machining processes鈥攔esearch advances. Springer-Verlag London. doi:10.1007/978-1-4471-5179-1
  13. Ho KH, Newman ST, Rahimifard S, Allen RD (2004) State of the art in wire electrical discharge machining (WEDM). International Journal of Machine Tools and Manufacture 44(12鈥?3):1247鈥?259. doi:10.1016/j.ijmachtools.2004.04.017 CrossRef
  14. Kapoor J, Singh S, Khamba JS (2010) Recent developments in wire electrodes for high performance WEDM. Paper presented at the Proceedings of the World Congress on Engineering, London
  15. Kwon S, Yang M-Y (2006) The benefits of using instantaneous energy to monitor the transient state of the wire EDM process. Int J Adv Manuf Technol 27(9鈥?0):930鈥?38. doi:10.1007/s00170-004-2252-y CrossRef
  16. Hargrove SK, Ding D (2007) Determining cutting parameters in wire EDM based on workpiece surface temperature distribution. Int J Adv Manuf Technol 34(3鈥?):295鈥?99. doi:10.1007/s00170-006-0609-0 CrossRef
  17. Jangra K, Grover S, Aggarwal A (2011) Digraph and matrix method for the performance evaluation of carbide compacting die manufactured by wire EDM. Int J Adv Manuf Technol 54(5鈥?):579鈥?91 CrossRef
  18. Moulton DB (1999) Wire EDM the fundamentals. Sugar Grove, IL: EDM network (www.notebookmanuals. bestmanual guide. Com)
  19. El-Hofy H (2005) Advanced machining processes. McGraw-Hill. doi:10.1036/0071466940
  20. Sommer C, Sommer S (2005) Complete EDM handbook. Advance Pub
  21. Kern R (2008) EDM wire selection. EDM Today:12鈥?6
  22. Garg R (2010) Effect of process parameters on performance measures of wire electrical discharge machining. National institute of technology, kurukshetra
  23. Jangra K, Grover S, Chan FT, Aggarwal A (2011) Digraph and matrix method to evaluate the machinability of tungsten carbide composite with wire EDM. Int J Adv Manuf Technol 56(9鈥?2):959鈥?74 CrossRef
  24. Somashekhar K, Ramachandran N, Mathew J (2010) Material removal characteristics of microslot (kerf) geometry in 渭-WEDM on aluminum. Int J Adv Manuf Technol 51(5鈥?):611鈥?26. doi:10.1007/s00170-010-2645-z CrossRef
  25. Dauw DF, Albert L (1992) About the evolution of wire tool performance in wire EDM. CIRP Annals - Manufacturing Technology 41(1):221鈥?25. doi:10.1016/S0007-8506(07)61190-1 CrossRef
  26. Aoyama S, Tamura K, Sato T, Kimura T, Sawahata K, Nagai T (1999) High-performance coated wire electrodes for high-speed cutting and accurate machining. Hitachi Cable Review 18:75鈥?0
  27. Aoyama S (2001) Development of high performance wire electrode for wire electric discharge machining. J Japan Soc Electrical Machining Engrs 35:46鈥?1 CrossRef
  28. Davis JR (1998) Metals handbook desk edition. 2 edn. ASM International Handbook Committee
  29. Yan M-T, Huang P-H (2004) Accuracy improvement of wire-EDM by real-time wire tension control. International Journal of Machine Tools and Manufacture 44(7鈥?):807鈥?14. doi:10.1016/j.ijmachtools.2004.01.019 CrossRef
  30. Kern R (2013) EDM wire primer. http://www.edmtodaymagazine.com/
  31. Gedeon M (2011) Strip Vs wire. Technical Tidbits 3 (11)
  32. Lin P, Liao T-T (2009) An effective-wire-radius compensation scheme for enhancing the precision of wire-cut electrical discharge machines. Int J Adv Manuf Technol 40(3鈥?):324鈥?31. doi:10.1007/s00170-007-1333-0 CrossRef
  33. Uhlmann E, Roehner M (2008) Investigations on reduction of tool electrode wear in micro-EDM using novel electrode materials. CIRP Journal of Manufacturing Science and Technology 1(2):92鈥?6. doi:10.1016/j.cirpj.2008.09.011 CrossRef
  34. Groos H (1988) Wire electrode for the spark erosive cutting. US 4766280 A
  35. Walder G, Balleys F (1999) Wire electrode arrangement for electroerosive cutting. US 5882490 A
  36. Gonnissen D, Van Vooren W (2001) Electric discharge machining wire. WO Patent 2,001,089,750
  37. Inoue K (1983) Electroerosive wire-cutting method and apparatus with a shaped wire electrode. US 4418263 A
  38. Inoue K (1985) Traveling-wire EDM method. US 4508604 A
  39. Seong K (1999) Method of manufacturing porous electrode wire for electric discharge machining and structure of the electrode wire. WO Patent 1,999,006,183
  40. Groos H, Barthel B, Noethe T, Dietrich C (2004) Wire electrode with a structured interface surface. US 6794597 B2
  41. Gonnissen D, Vooren WV (2005) Electric discharge machining wire. US 6,875,943 B2
  42. Kaneko H, Onoue M (1984) Electrode material for travelling-wire type electrical discharge machining. US4424432 A
  43. Makino Y, Obara H, Ohsumi T, Niwa S (1995) Single discharging force and machining volume of Wire EDM. J Japan Soc Electrical Machining Engrs 30:1鈥?0 CrossRef
  44. Herreroa A, Azcaratea S, Reesb A, Gehringerc A, Schothc A, Sanchezd JA (2008) Influence of force components on thin wire EDM. Multi-Material Micro Manufacture
  45. Weng FT, Her MG (2002) Study of the batch production of micro parts using the EDM process. Int J Adv Manuf Technol 19(4):266鈥?70. doi:10.1007/s001700200033 CrossRef
  46. Prohaszka J, Mamalis AG, Vaxevanidis NM (1997) The effect of electrode material on machinability in wire electro-discharge machining. Journal of Materials Processing Technology 69(1鈥?):233鈥?37. doi:10.1016/S0924-0136(97)00024-1 CrossRef
  47. Tosun N, Cogun C, Pihtili H (2003) The effect of cutting parameters on wire crater sizes in wire EDM. Int J Adv Manuf Technol 21(10鈥?1):857鈥?65. doi:10.1007/s00170-002-1404-1 CrossRef
  48. Tosun N (2003) The effect of the cutting parameters on performance of WEDM. KSME International Journal 17(6):816鈥?24. doi:10.1007/BF02983395
  49. Aoyama S, Kuroda H, Seya O, Kimura T, Sato T (2008) Development and applications of high-strength-high conductivity copper alloy wire formed by continuous casting and hot rolling. Hitachi Cable Review 2:102鈥?02
  50. Obara H, Ohsumi T, Masahashi Y, Miyanishi S, Hatano M (2002) Fundamental study of accuracy of wire EDM (6th report)鈥攕tudy of EDM conditions and servo feed function of finish cut. J Japan Soc Electrical Machining Engrs 36:15鈥?3 CrossRef
  51. Otsuka Y, Y N, M N, T M, N O, H K (2001) Development of high-speed electrode wire for wire electro-discharge machining. SEI Tech Rev 51:133鈥?36
  52. Kuroda H, Aoyama S, Kimura T, Sawahata K, Sato T (2003) Development of high performance coated wire electrodes for high-speed cutting and accurate machining. Hitachi Cable Review 22:51鈥?6
  53. Hiromitsu K, Seigi A, Takamitsu K, Katsunori S, Takahiro S (2003) Electrode wires for wire discharge processing with excellent high speed and high precision processing. Hitachi Densen 22:55鈥?0
  54. Morita M, Yamauchi T, Okada A, Uno Y, Shimizu T (2005) Fundamental study on coating wire electrode for high performance WEDM (electrical machining). Proceedings of International Conference on Leading Edge Manufacturing in 21st century: LEM21 2005(2):779鈥?82
  55. Yamauchi T, Okada A, Morita M, Shimizu T, Uno Y (2005) Development of coating wire electrode for high performance WEDM (1st report)鈥攆undamental WEDM characteristics of coating wire. J Japan Soc Electrical Machining Engrs 39:28鈥?5 CrossRef
  56. Obara H (1989) The analysis of wire break down limitation on wire EDM (1st report; analysis of water flow in cut groove). J Japan Soc Electrical Machining Engrs 22:10鈥?2 CrossRef
  57. Obara H, Abe M, Ohsumi T (1997) Prevention of wire breakage on Wire EDM鈥?st report: comparison of spark gap detecting signals on Wire EDM. J Japan Soc Electrical Machining Engrs 31:11鈥?7 CrossRef
  58. Kern R (2007) Improving wire EDM productivity. EDM Today:10-14
  59. Obara H, Yamada M, Ohsumi T, Hatano M (2002) Prevention of wire breakage during wire EDM (3rd report)鈥攄ischarge location and discharge voltage in case of high current discharge. J Japan Soc Electrical Machining Engrs 36:24鈥?0 CrossRef
  60. Kinoshita N, Fukui M, Gamo G (1982) Control of wire-EDM preventing electrode from breaking. CIRP Annals - Manufacturing Technology 31(1):111鈥?14. doi:10.1016/S0007-8506(07)63279-X CrossRef
  61. Rajurkar KP, Wang WM, Lindsay RP (1991) On-line monitor and control for wire breakage in WEDM. CIRP Annals - Manufacturing Technology 40(1):219鈥?22. doi:10.1016/S0007-8506(07)61972-6 CrossRef
  62. Luo YF (1999) Rupture failure and mechanical strength of the electrode wire used in wire EDM. Journal of Materials Processing Technology 94(2鈥?):208鈥?15. doi:10.1016/S0924-0136(99)00107-7 CrossRef
  63. Schacht B (2004) Composite wire electrodes and alternative dielectric for wire electrical discharge machining Katholieke Leuven, Belgium
  64. S谩nchez JA, Ortega N (2009) Machine tools for high performance machining. Machine Tools for High Performance Machining Springer London. doi:10.1007/978-1-84800-380-4_9
  65. Schuler GH (1998) Metal forming handbook. Springer-Verlag Berlin Heidelberg, New York CrossRef
  66. Wright RN (2010) Wire technology: process engineering and metallurgy. 1 edn. Butterworth-Heinemann
  67. Kern R (2013) The art and science of making EDM wire. http://www.edmtodaymagazine.com/
  68. Intech E (1995) EDM wire: a reference to understanding, selecting and using wire on wire-cut EDM machines. USA
  69. Wang J, Ravani B (2003) Computer aided contouring operation for traveling wire electric discharge machining (EDM). Computer-Aided Design 35(10):925鈥?34. doi:10.1016/S0010-4485(02)00207-5 CrossRef
  70. Antar MT, Soo SL, Aspinwall DK, Jones D, Perez R (2011) Productivity and workpiece surface integrity when WEDM aerospace alloys using coated wires. Procedia Engineering 19:3鈥?. doi:10.1016/j.proeng.2011.11.071 CrossRef
  71. Singh S, Maheshwari S, Pandey PC (2004) Some investigations into the electric discharge machining of hardened tool steel using different electrode materials. Journal of Materials Processing Technology 149(1鈥?):272鈥?77. doi:10.1016/j.jmatprotec.2003.11.046 CrossRef
  72. Altpeter F, Perez R (2004) Relevant topics in wire electrical discharge machining control. Journal of Materials Processing Technology 149(1鈥?):147鈥?51. doi:10.1016/j.jmatprotec.2003.10.033 CrossRef
  73. Fowle FF (1933) Process of treating zinc coated wire. US 1,896,613
  74. Groos H, Barthel B, Noethe T, Dietrich C (2004) Wire electrode for spark erosion cutting. US 6,781,081 B2
  75. Kruth JP, Lauwers B, Schacht B, Van Humbeeck J (2004) Composite wires with high tensile core for wire EDM. CIRP Annals - Manufacturing Technology 53(1):171鈥?74. doi:10.1016/S0007-8506(07)60671-4 CrossRef
  76. Kuriakose S, Shunmugam MS (2004) Characteristics of wire-electro discharge machined Ti6Al4V surface. Materials Letters 58(17鈥?8):2231鈥?237. doi:10.1016/j.matlet.2004.01.037 CrossRef
  77. Okada A, Yamauchi T, Arizono K, Shimizu T, Uno Y (2008) Development of coat wire electrode for high performance WEDM (2nd report)鈥攆undamental WEDM characteristics of 桅50聽渭m coating wire. J Japan Soc Electrical Machining Engrs 42:12鈥?9 CrossRef
  78. Okada A, Yamauchi T, Arizono K, Uno Y (2008) Effect of surface quality of brass coating wire on Wire EDM characteristics. Journal of Advanced Mechanical Design, Systems, and Manufacturing 2(4):735鈥?41 CrossRef
  79. Okada A, Yamauchi T, Higashi M, Shimizu T, Uno Y (2009) Development of coated wire electrode for high-performance WEDM (3rd report)鈥攅ffects of wire surface unevenness on wire EDM characteristics. J Japan Soc Electrical Machining Engrs 43:179鈥?86 CrossRef
  80. Okada A, Yamauchi T, Nakazawa M, Shimizu T, Uno Y (2011) Development of coated wire electrode for high-performance WEDM (4th report)鈥攅ffects of high-resistance layer on wire electrode on WEDM characteristics. J Japan Soc Electrical Machining Engrs 45:64鈥?0 CrossRef
  81. Kapoor J, Singh S, Khamba JS (2012) Effect of cryogenic treated brass wire electrode on material removal rate in wire electrical discharge machining. Journal of Mechanical Engineering Science 226(11):2750鈥?758. doi:10.1177/0954406212438804 CrossRef
  82. Nourbakhsh F, Rajurkar KP, Malshe AP, Cao J (2013) Wire electro-discharge machining of titanium alloy. Procedia CIRP 5 (0):13-18. doi:http://dx.doi.org/10.1016/j.procir.2013.01.003
  83. Yan MT, Fang GR, Liu YT, Li JR (2013) Fabrication of polycrystalline diamond wheels by micro wire-EDM using a novel pulse generator. Procedia CIRP 6 (0):203-208. doi:http://dx.doi.org/10.1016/j.procir.2013.03.013
  84. P茅rez Delgado Y, De Baets P, Bonny K, Carretero Olalla V, Vleugels J, Lawers B, Staia MH (2013) Influence of wire-EDM on high temperature sliding wear behavior of WC10Co(Cr/V) cemented carbide. International Journal of Refractory Metals and Hard Materials 41 (0):198-209. doi:http://dx.doi.org/10.1016/j.ijrmhm.2013.03.013
  85. Convers D, Balleys F, Pfau J (1981) Electrode for electrical discharge machining. US 4,287,404
  86. Nakai Y, Yamada K, Miyazaki K, Inazawa S, Ezaki S, Kume T (2001) Wire electrode for electro-discharge machining and manufacturing method thereof. US 6,300,587 B1
  87. Baumann I, Barthel B (2002) Wire electrode for the spark-erosive cutting of hard metal. US 6,348,667 B2
  88. Banzai M, Shibata Y (1990) Wire electrode for wire cut electric discharge machining. US 4,968,867
  89. Briffod J (1990) Zinc or cadmium coated, surface oxidized electrode wire for EDM cutting of a workpiece; and method for forming such a wire. US 4,977,303
  90. Briffod J-P, Martin R, Pfau J, Bommeli B, Schnellmann D (1982) Wire electrode for cutting an electrode workpiece by electrical discharges. US 4,341,939
  91. Lee J-C (2008) Electrode wire with multi-coated layers for electrical discharge machining and method of manufacturing the same. US 2008/0245773 A1
  92. Briffod J-P (1993) Multi-layer electrode wire and method for producing the same. US 5,196,665
  93. Lacourcelle L (1998) Method of manufacturing a spark erosion electrode wire. US 5,721,414
  94. Hermanni H (1990) Wire electrode for use in spark-erosive cutting. US 4924050
  95. Tominaga H, Takayama T, Ogura Y, Yamaguchi T (1987) Electrode wire for use in electric discharge machining and process for preparing same. US 4,686,153
  96. Negrerie M, Leterrible P, Voirin A (1993) High performance electrode wire for electric discharge machining and process for preparing same. EP 0526361 A1
  97. Baker H (1992) ASM metals handbook: alloy phase diagrams, vol 3. ASM INTRENATIONAL
  98. Brandes EA, Brook GB, Smithells CJ (1998) Smithells metals reference book. 7th ed/edited by E.A. Brandes and G.B. Brook. edn. Butterworth-Heinemann, Oxford; Boston
  99. Groos H, Hermanni H (1990) Eroding electrode, in particular a wire electrode for the sparkerosive working. US 4,935,594
  100. Briffod JP (1999) Process for the manufacturing of wires with a brass surface, for the purpose of wire electroerosion. US 5,858,136
  101. Ly M (2010) Wire for high-speed electrical discharge machine. US 7,687,738 B2
  102. Barthel B, Neuser B (2003) Wire electrode. US 6566622 B1
  103. Barthel B, Groos H, Hermanni H, Tauber K (1998) High-strength erosion electrode. WO Patent 1,998,009,764
  104. Briffod J-p (1993) Wire electrode for electroerosion cutting. EP 0,521,569
  105. Briffod J-P (1993) Multi-layer electrode wire and method for producing the same. US 5196665 A
  106. Tomalin DS (1999) Electric wire for use in electric discharge machining and process for preparing SAME. US 5,945,010
  107. Nakai Y, Kishida H, Ookubo N, Nanjo K, Murayoshi Y, Numano M, Otsuka Y (2001) Wire electrode for electro-discharge machining
  108. Chiriotti N, Pinaya RP, Fluekiger R (2002) Electrode for machining a piece by electro-erosion and its process for production. US 6495788 B1
  109. Mukherjee KK (1998) Wire electrode for electro-discharge machining and method of manufacturing same. US 5,808,262
  110. Baumann I, N枚the T (2011) Wire electrodes for electrical discharge cutting. US 2011/0290531 A1
  111. Ly M, Sanchez G (2012) Electrode wire for spark erosion. US 8,338,735 B2
  112. Barthel B, Groos H, Hermanni H (1998) Wire electrode and process for producing a wire electrode, particular for a spark erosion process. US 5,762,726
  113. Blanc P, Ly M, Sanchez G (2013) Composite wire for electrical discharge machining. US 8,378,247 B2
  114. Tomalin DS (2007) EDM wire. US 2007/0295695 A1
  115. Tomalin D (2011) EDM wire. US 8,067,689 B2
  116. Cut X-X, Masuzawa A, Fujino M (1991) Study on flushing for EDM (1st report)鈥攑roposal of 2D small vibration method and scan-flushing method. J Japan Soc Electrical Machining Engrs 26:1鈥?2
  117. Puri AB, Bhattacharyya B (2003) Modelling and analysis of the wire-tool vibration in wire-cut EDM. Journal of Materials Processing Technology 141(3):295鈥?01. doi:10.1016/S0924-0136(03)00280-2 CrossRef
  118. Tomura S, Kunieda M (2009) Analysis of electromagnetic force in wire-EDM. Precision Engineering 33(3):255鈥?62. doi:10.1016/j.precisioneng.2008.07.004 CrossRef
  119. Okada A, Uno Y, Nakazawa M, Yamauchi T (2010) Evaluations of spark distribution and wire vibration in wire EDM by high-speed observation. CIRP Annals - Manufacturing Technology 59(1):231鈥?34. doi:10.1016/j.cirp.2010.03.073 CrossRef
  120. Iwata Y, Obara H, Ohsumi T, Matsuda Y (1995) Simulation of wire EDM (1st report)鈥攕imulating procedure and examples. J Japan Soc Electrical Machining Engrs 29:40鈥?8 CrossRef
  121. Okada A, Oue S, Uno Y, Shouji T, Fukushima T, Terada O (2007) Development of new CuW electrode for high-performance EDM. J Japan Soc Electrical Machining Engrs 41:69鈥?6 CrossRef
  122. Ezaki S, Hasegawa H, Seto H (1991) Electrode wire for electric spark cutting. US 5028756 A
  123. Kondo I, Nishimoto K (1985) Precisely process of wire electrode EDM. J Japan Soc Electrical Machining Engrs 19:12鈥?7 CrossRef
  124. Mujahid M, Conrad R (1991) Molybdenum base alloy and lead-in wire made therefrom. EP 0275580 B1
  125. Menzies I, Koshy P (2008) Assessment of abrasion-assisted material removal in wire EDM. CIRP Annals - Manufacturing Technology 57(1):195鈥?98. doi:10.1016/j.cirp.2008.03.135 CrossRef
  126. Koshy P, Menzies I (2010) Abrasion assisted wire electrical discharge machining process. US 2010/0012628 A1
  127. Ghodsiyeh D, Golshan A, Shirvanehdeh JA (2013) Review on current research trends in wire electrical discharge machining (WEDM). Indian Journal of Science and Technology 6(2):154鈥?68
  128. Cheremisinoff NP (1996) Materials selection deskbook. Noyes, New Jersey, U.S.A
  129. Lee J-C (2006) Method of manufacturing zinc-coated electrode wire for electric discharge processors using hot dip galvanizing process. US 2006/0138091 A1
  130. Seong KC (2002) Porous electrode wire for use in electrical discharge machining and method of manufacturing the same. US 6,482,535 B2
  131. Schacht B, Verheyen R, Kruth J-P, Lauwers B (2004) An erosion index for wire electrode materials in EDM. Paper presented at the In: Proceedings of ASME international mechanical engineering congress and exposition (IMECE2004), Anaheim, California, 13鈥?9 November
  132. Banerjee S, Prasad BVSSS (2010) Numerical evaluation of transient thermal loads on a WEDM wire electrode under spatially random multiple discharge conditions with and without clustering of sparks. Int J Adv Manuf Technol 48(5鈥?):571鈥?80. doi:10.1007/s00170-009-2300-8 CrossRef
  133. Fukui M, Kinoshita N, Gamo G, Nomura Y (1978) Study on wire EDM (1st report)-wire electrode breaking. J Japan Soc Electrical Machining Engrs 11:89鈥?9 CrossRef
  134. Fukui M, Kinoshita NT, Okuda K (1978) Study on Wire EDM (2nd report)鈥攎ethod for measuring of the precursory phenomena of wire breaking. J Japan Soc Electrical Machining Engrs 12:24鈥?6 CrossRef
  135. Cabanes I, Portillo E, Marcos M, S谩nchez JA (2008) On-line prevention of wire breakage in wire electro-discharge machining. Robotics and Computer-Integrated Manufacturing 24(2):287鈥?98. doi:10.1016/j.rcim.2006.12.002 CrossRef
  136. Yan MT, Liao YS (1996) A self-learning fuzzy controller for wire rupture prevention in WEDM. Int J Adv Manuf Technol 11(4):267鈥?75. doi:10.1007/BF01351284 CrossRef
  137. Obara H, Iwata Y, Ohsumi T, Yasuda O (1994) An attempt to measure a temperature distribution of wire on wire EDM. J Japan Soc Electrical Machining Engrs 28:21鈥?1 CrossRef
  138. Obara H, Adachi S, Ohsumi T (1997) An attempt to measure a wire temperature distribution on wire EDM鈥?nd report: averaged wire temperature during EDM. J Japan Soc Electrical Machining Engrs 31:18鈥?5 CrossRef
  139. Murphy KD, Lin Z (2000) The influence of spatially nonuniform temperature fields on the vibration and stability characteristics of EDM wires. International Journal of Mechanical Sciences 42(7):1369鈥?390. doi:10.1016/S0020-7403(99)00064-8 CrossRef
  140. Han F, Cheng G, Feng Z, Soichiro I (2009) Measurement of wire electrode temperature in WEDM. Int J Adv Manuf Technol 41(9鈥?0):871鈥?79. doi:10.1007/s00170-008-1546-x CrossRef
  141. Newton TR, Melkote SN, Watkins TR, Trejo RM, Reister L (2009) Investigation of the effect of process parameters on the formation and characteristics of recast layer in wire-EDM of Inconel 718. Materials Science and Engineering: A 513鈥?14:208鈥?15. doi:10.1016/j.msea.2009.01.061 CrossRef
  142. Caydas U, Has莽al谋k A, Ekici S (2009) An adaptive neuro-fuzzy inference system (ANFIS) model for wire-EDM. Expert Systems with Applications 36(3):6135鈥?139. doi:10.1016/j.eswa.2008.07.019 CrossRef
  143. Li L, Guo YB, Wei XT, Li W (2013) Surface integrity characteristics in wire-EDM of Inconel 718 at different discharge energy. Procedia CIRP 6:220鈥?25. doi:10.1016/j.procir.2013.03.046 CrossRef
  144. Mohri N, Fukuzawa Y, Tani T, Saito N, Furutani K (1996) Assisting electrode method for machining insulating ceramics. CIRP Annals - Manufacturing Technology 45(1):201鈥?04. doi:10.1016/S0007-8506(07)63047-9 CrossRef
  145. Lok YK, Lee TC (1997) Processing of advanced ceramics using the wire-cut EDM process. Journal of Materials Processing Technology 63(1鈥?):839鈥?43. doi:10.1016/S0924-0136(96)02735-5 CrossRef
  146. Chiang K-T, Chang F-P (2006) Optimization of the WEDM process of particle-reinforced material with multiple performance characteristics using grey relational analysis. Journal of Materials Processing Technology 180(1鈥?):96鈥?01. doi:10.1016/j.jmatprotec.2006.05.008 CrossRef
  147. Magara T, Yatomi T, Kobayashi K (1990) Study on high-precision finishing by wire-EDM鈥攎icro-finishing by high-frequency AC source. J Japan Soc Electrical Machining Engrs 24:45鈥?4 CrossRef
  148. Ramakrishnan R, Karunamoorthy L (2006) Multi response optimization of wire EDM operations using robust design of experiments. Int J Adv Manuf Technol 29(1鈥?):105鈥?12. doi:10.1007/s00170-004-2496-6 CrossRef
  149. Mahapatra SS, Patnaik A (2007) Optimization of wire electrical discharge machining (WEDM) process parameters using Taguchi method. Int J Adv Manuf Technol 34(9鈥?0):911鈥?25. doi:10.1007/s00170-006-0672-6 CrossRef
  150. Kumar K, Agarwal S (2012) Multi-objective parametric optimization on machining with wire electric discharge machining. Int J Adv Manuf Technol 62(5-8):617鈥?33. doi:10.1007/s00170-011-3833-1 CrossRef
  151. Yang R, Tzeng C, Yang Y, Hsieh M (2012) Optimization of wire electrical discharge machining process parameters for cutting tungsten. Int J Adv Manuf Technol 60(1鈥?):135鈥?47. doi:10.1007/s00170-011-3576-z CrossRef
  152. Kumar A, Kumar V, Kumar J (2013) Multi-response optimization of process parameters based on response surface methodology for pure titanium using WEDM process. Int J Adv Manuf Technol 68(9鈥?2):2645鈥?668. doi:10.1007/s00170-013-4861-9 CrossRef
  153. Wang T, Masanori K (2001) Study on dry WEDMED surface. Paper presented at the In: Proceedings of XIII ISEM (13th International Symposium for Electro Machining), Bilbao, Spain, 9鈥?1th May
  154. Perez Delgado Y, Bonny K, De Baets P, Neis PD, Malek O, Vleugels J, Lauwers B (2011) Impact of wire-EDM on dry sliding friction and wear of WC-based and ZrO2-based composites. Wear 271(9鈥?0):1951鈥?961. doi:10.1016/j.wear.2010.12.068 CrossRef
  155. Boopathi S, Sivakumar K (2013) Experimental investigation and parameter optimization of near-dry wire-cut electrical discharge machining using multi-objective evolutionary algorithm. Int J Adv Manuf Technol 67(9鈥?2):2639鈥?655. doi:10.1007/s00170-012-4680-4 CrossRef
  156. N眉the T (2011) Wire electrode for spark-erosion cutting. US20110226743 A1
  
• 刊物类别：Engineering
• 刊物主题：Industrial and Production Engineering
  Production and Logistics
  Mechanical Engineering
  Computer-Aided Engineering and Design
  
• 出版者：Springer London
• ISSN：1433-3015

文摘

Wire electrical discharge machining (WEDM) is an important technology, which demands high-speed cutting and high-precision machining to realize productivity and improved accuracy for manufacturing hard materials. WEDM has experienced explosive growth and complexity of equipment as well as rising demand for the basic process tool (the wire electrode). Greater taper angles, thicker workpieces, automatic wire threading, and long periods of unattended operation make the selection of the ideal wire a much more critical basis for achieving successful operation. This paper focuses on the evolution of EDM wire electrode technologies from using copper to the widely employed brass wire electrodes and from brass wire electrodes to the latest coated wire electrodes. Wire electrodes have been developed to help user demand and needs through maximum productivity and quantity by choosing the best wire. In the final part of the paper, the possible trends for future WEDM electrode research are discussed.