Ring blank design and its effect on combined radial and axial ring rolling
详细信息    查看全文
  • 作者:Xinghui Han (1)
    Lin Hua (1)
    Xiaokai Wang (1)
    Guanghua Zhou (1)
    Bohan Lu (1)
  • 关键词:Ring rolling ; Geometry ; Ring blank ; Design ; FE simulation
  • 刊名:The International Journal of Advanced Manufacturing Technology
  • 出版年:2014
  • 出版时间:June 2014
  • 年:2014
  • 卷:72
  • 期:9-12
  • 页码:1161-1173
  • 全文大小:
  • 参考文献:1. Johnson W, Needham G (1968) Experiments on ring rolling. Int J Mech Sci 10:95鈥?13 CrossRef
    2. Mamalis AG, Hawkyard JB, Johnson W (1975) Cavity formation in rolling profiled rings. Int J Mech Sci 17:669鈥?72 CrossRef
    3. Mamalis AG, Hawkyard JB, Johnson W (1976) Spread and flow patterns in ring rolling. Int J Mech Sci 18:11鈥?6 CrossRef
    4. Allwood JM, Kopp R, Michels D, Music O, 脰ztop M, Stanistree TF, Tekkaya AE, Tiedemman I (2005) The technical and commercial potential of an incremental ring rolling process. CIRP Ann-Manu Technol 54:233鈥?36 CrossRef
    5. Yeom JT, Kim JH, Park NK, Choi SS, Lee CS (2007) Ring-rolling design for a large-scale ring product of Ti-6Al-4V alloy. J Mater Process Technol 187鈥?88:747鈥?51 CrossRef
    6. Ryttberg K, Knutson Wedel M, Recina V, Dahlman P, Nyborg L (2010) The effect of cold ring rolling on the evolution of microstructure and texture in 100Cr6 steel. Mater Sci Eng A 527:2431鈥?436 CrossRef
    7. Wu M, Hua L, Shao YC, Zhou QJ (2011) Influence of the annealing cooling rate on the microstructure evolution and deformation behaviours in the cold ring rolling of medium steel. Mater Des 32:2292鈥?300 CrossRef
    8. Hawkyard JB, Johnson W, Kirkland J, Appleton E (1973) Analyses for roll force and torque in ring rolling, with some supporting experiments. Int J Mech Sci 15:873鈥?93 CrossRef
    9. Hahm YH, Yang DY (1991) UBET analysis of roll torque and profile formation during the profile ring rolling of rings having rectangular protrusions. J Mater Process Technol 26:267鈥?80 CrossRef
    10. Hua L, Zhao ZZ (1997) The extremum parameters in ring rolling. J Mater Process Technol 69:273鈥?76 CrossRef
    11. Yan FL, Hua L, Wu YQ (2007) Planning feed speed in cold ring rolling. Int J Mach Tool Manu 47:1695鈥?701 CrossRef
    12. Qian DS, Hua L, Pan LB (2009) Research on gripping conditions in profile ring rolling of raceway groove. J Mater Process Technol 209:2794鈥?802 CrossRef
    13. Yang H, Li LY, Wang M, Guo LG (2010) Research on the expanding deformation of ring radius in cold profiled ring rolling process. Sci China Technol Sci 53:813鈥?21 CrossRef
    14. Yang DY, Kim KH, Hawkyard JB (1991) Simulation of T-section profile ring rolling by the 3-D rigid-plastic finite element method. Int J Mech Sci 33:541鈥?50 CrossRef
    15. Song JL, Dowsona AL, Jacobsa MH, Brooks J, Beden I (2002) Coupled thermo-mechanical finite-element modeling of hot ring rolling process. J Mater Process Technol 121:332鈥?40 CrossRef
    16. Davey K, Ward MJ (2003) An ALE approach for finite element ring-rolling simulation of profiled rings. J Mater Process Technol 139:559鈥?66 CrossRef
    17. Guo LG, Yang H, Zhan M (2005) Research on plastic deformation behaviour in cold ring rolling by FEM numerical simulation. Model Simul Mater Sci Eng 13:1029鈥?046 CrossRef
    18. Hirt G, Kopp R, Hofmann O, Franzke M, Barton G (2007) Implementing a high accuracy multi-mesh method for incremental bulk metal forming. CIRP Ann-Manu Technol 56:313鈥?16 CrossRef
    19. Moon HK, Lee MC, Joun MS (2008) Predicting polygonal-shaped defects during hot ring rolling using a rigid-viscoplastic finite element method. Int J Mech Sci 50:306鈥?14 CrossRef
    20. Yang H, Wang M, Guo LG, Sun ZC (2008) 3D coupled thermo-mechanical FE modeling of blank size effects on the uniformity of strain and temperature distributions during hot rolling of titanium alloy large rings. Comp Mater Sci 44:611鈥?21 CrossRef
    21. Anjami N, Basti A (2010) Investigation of rolls size effects on hot ring rolling process by coupled thermo-mechanical 3D-FEA. J Mater Process Technol 210:1364鈥?377 CrossRef
    22. Wang XK, Hua L (2012) Modeling of on-line measurement for rolling the rings with blank size errors in vertical hot ring rolling process. Int J Adv Manuf Technol 68:257鈥?62 CrossRef
    23. Tian L, Luo Y, Mao HJ, Hua L (2013) A hybrid of theory and numerical simulation research for virtual rolling of double-groove ball rings. Int J Adv Manuf Technol 69:1鈥?3 CrossRef
    24. Li LY, Li X, Liu J, He Z (2013) Modeling and simulation of cold rolling process for double groove ball-section ring. Int J Adv Manuf Technol 69:1717鈥?729 CrossRef
    25. Hua L, Han XH (2009) 3D FE modeling simulation of cold rotary forging of a cylinder workpiece. Mater Des 30:2133鈥?142 CrossRef
    26. Han XH, Hua L (2013) 3D FE modeling simulation for wear in cold rotary forging of 20CrMnTi alloy. J Tribol-T ASME 135:011101鈥?-15 CrossRef
    27. Han XH, Hua L (2011) Prediction of contact pressure, slip distance and wear in cold rotary forging using finite element methods. Tribol Int 44:1742鈥?753 CrossRef
  • 作者单位:Xinghui Han (1)
    Lin Hua (1)
    Xiaokai Wang (1)
    Guanghua Zhou (1)
    Bohan Lu (1)

    1. School of Automotive Engineering, Hubei Key Laboratory of Advanced Technology of Automotive Parts, Wuhan University of Technology, Wuhan, 430070, China
  • ISSN:1433-3015
文摘
In conventional ring rolling, it is difficult to achieve a large increase in the ring height. This paper proposes a new combined radial and axial ring rolling process, which can achieve a large increase in both the ring diameter and height. During the proposed process, the geometry of the ring blank is of great importance because it determines the distribution of the radial ring rolling process and the subsequent axial ring rolling process. Therefore, this paper is aimed to reveal the effect of the geometry of the ring blank on the combined radial and axial ring rolling process. Using the finite element (FE) method, the deformation characteristics of the ring are first investigated. Then, the effect of the geometry of the ring blank, axial height H 0, outer diameter D 0, and thickness t 0, on the geometry development and inhomogeneous deformation of the final rolled ring, is revealed. The results of this research provide an important basis for the design and optimization of the ring blank in the new combined radial and axial ring rolling process.

© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号

地址:北京市海淀区学院路29号 邮编:100083

电话:办公室:(+86 10)66554848;文献借阅、咨询服务、科技查新:66554700