Three-dimensional dynamic cutting forces prediction model during micro-milling nickel-based superalloy

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• 作者：Xiaohong Lu ; Zhenyuan Jia ; Xinxin Wang…
• 关键词：Micro ; end milling ; Nickel ; based superalloy ; Radial run ; out of cutting edge ; Minimum cutting thickness ; Cutting forces model
• 刊名：The International Journal of Advanced Manufacturing Technology
• 出版年：2015
• 出版时间：December 2015
• 年：2015
• 卷：81
• 期：9-12
• 页码：2067-2086
• 全文大小：2,224 KB
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• 作者单位：Xiaohong Lu (1)
  Zhenyuan Jia (1)
  Xinxin Wang (1)
  Guangjun Li (1)
  Zongjin Ren (1)
  
  1. Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Education, Dalian University of Technology, 116024, Dalian, People鈥檚 Republic of China
  
• 刊物类别：Engineering
• 刊物主题：Industrial and Production Engineering
  Production and Logistics
  Mechanical Engineering
  Computer-Aided Engineering and Design
  
• 出版者：Springer London
• ISSN：1433-3015

文摘

Nowadays, there are urgent demands of micro structure/parts which have high strength in high-temperature environment in the fields such as aerospace, energy, power, biomedical, etc. Nickel-based superalloy with high strength and high hardness under high temperature is the suitable material for manufacturing this kind of micro parts. Aimed at the problem of the complicated cutting force variation rule when micro-end milling nickel-based superalloy, the cutting forces model during micro-end milling of nickel-based superalloy processing is studied. Firstly, micro-end milling hole experiments are carried out to establish the radical run-out prediction model of cutting edge, which lays the foundation for establishing the cutting thickness calculation model during micro-end milling. Then, based on the minimum cutting thickness value, micro-end milling of nickel-based superalloy process is divided into two different cutting processes: shear-dominant regime cutting process and ploughing-dominant regime cutting process. Moreover, cutting forces prediction model during shear-dominant regime cutting process is developed based on the cutting forces in proportion to cutting layer area, which takes the effect of ploughing into account. Meanwhile, cutting forces prediction model during ploughing-dominant regime cutting process is developed based on the cutting force in proportion to interference volume between the flank surface of cutting tool and the workpiece. The experiment results verify that the cutting forces prediction results and experiment results are well matched. Keywords Micro-end milling Nickel-based superalloy Radial run-out of cutting edge Minimum cutting thickness Cutting forces model