An analytical model of chip heat-carrying capacity for high-speed dry hobbing based on 3D chip geometry

详细信息    查看全文

• 作者：Xiao Yang ; Hua-jun Cao ; Yong-peng Chen…
• 关键词：Chip heat ; carrying capacity ; High ; speed dry hobbing ; 3D chip geometry ; Specific cutting energy ; Cutting heat
• 刊名：International Journal of Precision Engineering and Manufacturing
• 出版年：2017
• 出版时间：February 2017
• 年：2017
• 卷：18
• 期：2
• 页码：245-256
• 全文大小：
• 刊物类别：Engineering
• 刊物主题：Industrial and Production Engineering; Materials Science, general;
• 出版者：Korean Society for Precision Engineering
• ISSN：2005-4602
• 卷排序：18

文摘

High-speed dry hobbing is the dominating green technique for gear hobbing owing to its high productivity and environmental friendliness. However, a large amount of cutting heat is generated during the machining process due to the absence of metalworking fluids and the adoption of high cutting speed. A better understanding of chip heat-carrying capacity for high-speed dry hobbing is quite necessary when aiming to reduce the influence of cutting heat on machining precision. In this paper, an analytical model is established to quantitatively determine the chip heat-carrying capacity of high-speed dry hobbing. According to the progressive heat transfer characteristic of high-speed dry hobbing, cutting heat generation and transmission are analyzed. 3D chip geometry is numerically calculated by modeling the complex hob geometry and the interrelated kinematic relations of high-speed dry hobbing. Based on the 3D chip geometry and the specific cutting energy, chip heat-carrying capacity model is developed considering three heat sources. In this model, chip heat partition is experimentally determined by calorimetric method. With the help of the developed model, chip heat-carrying quantity and chip heat-carrying efficiency are discussed by investigating their influence factors (hob rotation speed, axial feed, feed method, chip removal time and hob geometry).