Thermal durability of Cu-CHA NHb>3b>-SCR catalysts for diesel NOb>xb> reduction
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摘要
Multiple catalytic functions (NOb>xb> conversion, NO and NHb>3b> oxidation, NHb>3b> storage) of a commercial Cu-chabazite (CHA) urea/NHb>3b>-SCR catalyst were assessed in a laboratory fixed-bed flow reactor system after differing degrees of hydrothermal aging. Catalysts were characterized by using X-ray diffraction (XRD), 27Al solid state nuclear magnetic resonance (NMR) and transmission electron microscopy (TEM)/energy dispersive X-ray (EDX) spectroscopy to develop an understanding of degradation mechanisms during catalyst aging. The catalytic reaction measurements of laboratory-aged catalysts were performed, which allows us to obtain a universal curve for predicting the degree of catalyst performance deterioration as a function of time at each aging temperature. Results show that as the aging temperature becomes higher, the zeolite structure collapses in a shorter period of time after an induction period. The decrease in SCR performance was explained by zeolite structure destruction and/or Cu agglomeration, as detected by XRD/27Al NMR and by TEM/EDX, respectively. Destruction of the zeolite structure and agglomeration of the active phase also results in a decrease in NO/NHb>3b> oxidation activity and NHb>3b> storage capacity of the catalyst. Laboratory aging conditions (16 h at 800 掳C) compare well with a 135,000 mile vehicle-aged catalyst, except for the chemically poisoned inlet section of the vehicle-aged catalyst.

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