Extended Lee model for the turbine meter & calibrations with surrogate fluids
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摘要
We developed a physical model termed the 鈥渆xtended Lee model鈥?for calibrating turbine meters to account for (1) fluid drag on the rotor, (2) bearing static drag and (3) bearing viscous drag. We tested the extended Lee model using a dual rotor, 2.5聽cm diameter turbine meter and accurate flow measurements spanning a 200:1 flow range () with liquid mixtures spanning a 42:1 kinematic viscosity range (). For , the model correlates the volumetric flow data within 0.2%. For , deviations from the model increase, reaching 3.6%at the lowest flows. The same data has a maximum deviation of 17%from the commonly used Strouhal versus Roshko (or ) correlation. For all the mixtures tested, the static bearing friction dominates the rotor鈥檚 behavior when and it results in corrections as large as 51%of the calibration factor. In a second set of experiments, we compared our calibration using Stoddard solvent (a kerosene-like hydrocarbon with at 21聽掳C) with our calibrations using four different mixtures of propylene glycol and water (PG+W). Within the viscosity independent range of this turbine meter (), where the Strouhal versus Roshko correlation works well, the PG+W calibrations had an RMS deviation of 0.056%from the Stoddard solvent calibration; this is well within the long-term reproducibility of the meter. We confirmed this result in the viscosity independent range of a 1.25聽cm diameter turbine meter using Stoddard solvent and a 聽PG+W mixture; these two calibrations agreed within 0.02%. Therefore, turbine meters can be calibrated with environmentally benign solutions of PG+W and used with more hazardous fluids without an increased uncertainty. The present results also show that using turbine meters at below the viscosity independent range of the calibration curve will lead to large errors, unless one accounts for the temperature dependent bearing drag. For example, if the 2.5聽cm diameter meter modeled here is calibrated at using Stoddard solvent at 20聽掳C and then used with Stoddard solvent at 30聽掳C, the decrease of the kinematic viscosity will introduce an error of 鈭?.9%, unless the temperature dependence of the bearing drag is considered.

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