The effects of partial replacement of TiCl4 by Ti(OR)4 on the performance of MgCl2-supported Ziegler-Natta catalysts
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摘要
In a Ti-based Ziegler-Natta catalyst with in situ generated MgCl2, the titanium tetrachloride (TiCl4) was partially replaced by titanium tetra-alkoxide (Ti(OR4)), where R was either ethyl or n-butyl, and the effect of the addition order of the titanium compound was evaluated. For comparison, two other catalysts were synthesized: (1) one had the same amount of Ti, exclusively from TiCl4; (2) the other is employed in industrial processes and was used as the reference. Ti3+ comprised 85%of the total amount of titanium added during the catalyst synthesis. The amount of soluble Ti in the supernatant phase was at most 0.002 mol L鈭?, indicating that the added Ti reacted with the support. In general, Ziegler-Natta catalysts demand a significant amount of raw materials, while these catalysts require a lower amount of titanium compounds and save a significant amount of solvent in particular during the synthesis (approximately 80%). The preparation time of the catalysts was also reduced. The performance of these catalysts during ethylene polymerization suggests that adding Ti(OR)4 created a catalyst with a similar activity and ability to form high-density polyethylene as the reference catalyst.

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