Total thermal efficiency of a new open-loop SI thermochemical cycle for the production of hydrogen, sulfuric acid and electric power was investigated. The new system without
CO2 emission is composed of sulfuric acid industry process which provides the chemical reactant
SO2 and heat, electric energy demands of the system and SI open-loop cycle separated into the Bunsen reaction system, the
HIx system and the
H2SO4 concentration system. The selection of SI cycle to run in an open-loop fashion for China is tied-up with two important facts: (1) sulfur iron ore as
SO2 source is inexpensive and abundantly available; (2) the product sulfuric acid, in addition to hydrogen, is valuable and marketable. The mass and heat balance of the process were calculated with the optimized conditions. Thermal efficiency for hydrogen production was 66.3%with ideal operating conditions of the EED cell and heat exchangers in the case of generating electric power without waste heat and was 70.9%in the case of high performance waste heat recovery.