摘要
为研究采煤机滚筒与围岩的相互作用机制,以MG500/1180-WD型号采煤机为研究对象,利用EDEM离散元仿真软件建立滚筒截割过程的三维仿真模型,综合考虑煤岩块度、顶板压力对滚筒工作性能的影响,研究采煤机截割煤岩的动态过程,分析工作倾角、走向倾角对采煤机装煤率、截割阻力及截割比能耗等因素的影响。结果表明:当工作倾角在-20°~0°范围内,走向倾角在0°~10°范围内时,其对采煤机工作性能影响较小,能够满足采煤机的装煤效率,及截割稳定性。当工作倾角绝对值较大,走向倾角为负值或绝对值较大时,其对采煤机工作性能影响显著,可考虑改变采煤机工作参数,如:降低滚筒转速、提高采煤机牵引速度,适当调整截深有效提高采煤机工作性能。为实现采煤机高效截割提供了改进参考。
To study the interaction mechanism of shearer and the surrounding rock,using the MG500/1180-WD shearer model as research objects,EDEM discrete element simulation software is used to establish the three-dimensional simulation model,Considered the effect of the factor which is coal fragmentation and roof pressure on the performance of shearer cutting. Study on the dynamic process of shearer cutting.Using single-factor method to study the effect of coal seam dip angle on the factor of coal loading rate、cutting resistance and special energy consummation for cutting. Study on the wear of cuttings under different working conditions. The results show that when the dip angle is in the range of 0 ° ~ 10 ° in the range of-20 ° ~ 0 °, the effect on the working performance of the shearer is small, which can satisfy the coal loading efficiency of the shearer. Cutting stability. When the absolute value of the dip angle is large, the inclination angle is negative or the absolute value is large, it has a significant effect on the working performance of the shearer. It may be considered to change the working parameters of the shearer, such as reducing the drum speed, Speed, adjust the cutting depth to improve the performance of coal miners, in order to achieve efficient cutting shearer provides an improved reference.
引文
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