硅酸盐钻井液技术发展机遇与挑战
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摘要
随着国内新增储量钻采难度逐渐增加和国内页岩气迅速发展,井壁稳定问题备受重视。同时,油基钻井液环境污染问题日益突出。在此背景下,硅酸盐凭借堪比油基钻井液的防塌性能和相对较低的成本优势,迎来大好发展机遇,与此同时,也面临挑战。文章从储层损害、润滑性能、高密度硅酸盐钻井液流变性和滤失量控制及现场维护四方面,指出目前硅酸盐钻井液面临的储层渗透率恢复值低、润滑性能差、高密度硅酸盐滤失性和流变性难以控制、现场硅酸盐消耗量测定方法不准确且国内缺乏成熟的硅酸盐钻井液维护规范等问题,并提出未来硅酸盐钻井液技术应从研发硅酸盐凝胶破碎剂、高效润滑剂、不增或少增黏的降滤失剂、低成本高效降黏剂,改进硅酸盐钻井液消耗量计算方法等方面来寻找突破和迎接挑战。
With the increasing drilling difficulty of new reservoir and the rapid development of domestic shale gas industry,wellbore stability is becoming more and more import in drilling technology. At the same time,the OBM environmental pollution is raising increasing attention. Under this background,silicate drilling fluid is facing with a good development opportunity due to its relatively low cost and excellent anti-collapse performance which is on par with OBM. At the same time,the silicate drilling fluid is also facing challenges,such as low return permeability,poor lubrication,poor rheological property and filtration of high density silicate drilling fluid,and the difficulty in measuring silicate consumption accurately for the mud on-site maintenance. In order to get breakthroughs,the article also points out the development direction of silicate drilling fluid technology,that is to develop silicate gel breaking agent,efficient lubricant,efficient fluids loss control agent with little viscosity effect,low cost effective viscosity agent and to improve silicate consumption calculation method.
With the increasing drilling difficulty of new reservoir and the rapid development of domestic shale gas industry,wellbore stability is becoming more and more import in drilling technology. At the same time,the OBM environmental pollution is raising increasing attention. Under this background,silicate drilling fluid is facing with a good development opportunity due to its relatively low cost and excellent anti-collapse performance which is on par with OBM. At the same time,the silicate drilling fluid is also facing challenges,such as low return permeability,poor lubrication,poor rheological property and filtration of high density silicate drilling fluid,and the difficulty in measuring silicate consumption accurately for the mud on-site maintenance. In order to get breakthroughs,the article also points out the development direction of silicate drilling fluid technology,that is to develop silicate gel breaking agent,efficient lubricant,efficient fluids loss control agent with little viscosity effect,low cost effective viscosity agent and to improve silicate consumption calculation method.
引文
[1]Baker C L,Garrison C L.The chemical control of heaving shale[J].The Oil Weekly,1939,3(6):57-68.
[2]胡书勇,张烈辉,寥清碧,等.现代钻井技术的发展与油气勘探开发的未来[J].天然气工业,2005,25(2):93
[3]何振奎.泌页HF1井油基钻井液技术[J].石油钻探技术,2012,40(4):32-37.
[4]韩来聚,周延军,唐志军.胜利油田非常规油气优快钻井技术[J].石油钻采工艺,2012,34(3):13-19.
[5]杨淑君,郑士权,吴彬,等.INVERMUL油基钻井液在建页HF-1水平井的应用[J].化学与生物工程,2013,30(8):74-76.
[6]章文斌,钟少华,于成旺.建页HF-2井国产油基钻井液应用技术[J].江汉石油科技,2013,23(3):35-41.
[7]杨飞,彭商平,于志纲,等.新页HF-2井四开小井眼高密度油基钻井液技术[J].石油钻采工艺,2014,36(3):42-44.
[8]马庆涛,葛鹏飞,王晓宇,等.涪页HF-1页岩气水平井钻井关键技术[J].石油机械,2013,41(8):107-110.
[9]何涛.油基钻井液在威远地区页岩气水平井中的应用[J].钻井液与完井液,2012,29(3):1-5.
[10]郑力会,王志军,张民立.盐膏层用高密度有机盐钻井液的研究与应用[J].钻井液与完井液,2004,21(04):37-39.
[11]张金波,范维旺,宁军明,等.KCl/硅酸盐钻井液体系在苏丹6区的成功应用[J].钻井液与完井液,2007,24(6):81-83.
[12]Duncan J,Mc Donald M.Exceeding Drilling Performance and Environmental Requirements with Potassium Silicate Based Drilling Fluid.[C].SPE 86700-MS,2004.
[13]Deville J P,Fritz B,Jarrett M.Development of WaterBased Drilling Fluids Customized for Shale Reservoirs.[C].140868-PA,2011.
[14]Mc Donald M J.A Novel Potassium Silicate for Use in Drilling Fluids Targeting Unconventional Hydrocarbons.[C].SPE 162180-MS,2012.
[15]Alford S,Dzialowski A,Jiang P,et al.Research Into Lubricity,Formation Damage Promises to Expand Applications for Silicate Drilling Fluids.[C].SPE 67737-MS,2001.
[16]Ward I,Chapman J W,Williamson R.Silicate Based Muds:Chemical Optimisation Based on Field Experience[C].SPE 37266-MS,1997.
[17]樊世忠,何纶.国内外油气层保护技术的新发展(1)—钻井完井液体系[J].石油钻探技术,2005,33(1):1-5
[18]黄尚德.鄂深6—侧钻井硅酸盐防塌钻井液技术[J].江汉石油科技,2006,16(4):34-37.
[19]罗春芝,张玲霞,宋元林.硅酸盐钻井液储层保护室内研究[J].石油与天然气化工,2001,30(4):193-195.
[20]张宇睿,万里平,马晨洮,等.硅酸盐/聚乙烯醇抑制性能研究[J].石油与天然气化工,2013,42(5):506
[21]Van Oort E,Ripley D,Ward I,et al.Silicate-Based Drilling Fluids:Competent,Cost-effective and Benign Solutions to Wellbore Stability Problems.[C].SPE 35059-MS,1996.
[22]Cardno D G,Ripley D,Crawford J W.The Use of Silicate-WBM Facilitates Successful Primary Cementation Operations on the BHP Petroleum Liverpool Bay Development.[C].SPE 37611-MS,1997.
[23]张海青.硅酸盐钻井液防塌性能试验研究[D].长春:吉林大学,2004.
[24]丁彤伟,鄢捷年.硅酸盐钻井液的抑制性及其影响因素的研究[J].石油钻探技术,2005,33(6):32-35.
[25]蔡利山,赵素丽.硅酸盐-烷基葡萄糖苷钻井液的研究与评价[J].钻井液与完井液,2004,21(2):25-28.
[26]Chang Z,Breeden D L,Mc Donald M J.The use of Zinc Dialkyl Dithiophosphate as a Lubricant Enhancer for Drilling Fluids particularly Silicate-based Drilling Fluids.[C].SPE 141327-MS,2011.
[27]杨振杰.环保钻井液技术现状及发展趋势[J].钻井液与完井液,2004,21(2):41-44.
[28]Soric T,Marinescu P,Huelke R.Silicate-Based Drilling Fluids Deliver Optimum Shale Inhibition and Wellbore Stability.[C].SPE 87133-MS,2004.
[29]蔡利山,郭才轩.中国硅酸盐钻井液技术面临突破[J].钻井液与完井液,2007,24(2):1-4.
[30]肖超,蔡利山,赵素丽,等.复合硅酸盐钻井液体系室内研究[J].油田化学,2002,19(1):10-14.
[31]李蓉华,周大晨译.预防钻井过程中复杂情况的物理-化学方法[M].石油工业出版社,1992:43-55.
[32]魏新勇,肖超,韩立胜.硅酸盐钻井液综合机理研究[J].石油钻探技术,2002,30(2):51-53.
[33]谭愈荣.复合胶质无固相钻井液与胶凝固壁堵漏[M].地质出版社,1994:56-62.
[34]王平全,李晓红.硅酸钾钻井液体系的实验研究[J].西南石油学院学报,2004,26(3):20-24.
[35]王荣杰.硅酸钾聚合醇膜结构封堵型水基钻井液技术及作用机理研究[D].西南石油大学,2006.
[36]袁春,孙金声,王平全,等.抗高温成膜降滤失剂CMJ-1的研制及其性能[J].石油钻探技术,2004,32(2):30-32.
[37]黄立新,罗春芝,王昌军,等.硅酸盐钻井液的室内研究[J].西安石油学院学报(自然科学版),2001,16(6):36-38.
[38]李树皎,徐加放,邱正松,等.欠饱和复合盐硅酸盐钻井液KSN配方研究[J].钻井液与完井液,2005,22(5):4-6.
[39]王京光,黎金明,赵向阳,等.一种硅酸盐钻井液的研究及在靖边气田的应用[J].西安石油大学学报(自然科学版),2013,28(1):76-79.
[40]郭健康,鄢捷年.硅酸盐钻井液体系的研究与应用[J].石油钻采工艺,2003,25(5):20-24.
[41]蔡利山,王文立,宋明全,等.硅酸盐钻井液中Si O2消耗特性评价[J].钻井液与完井液,2007,24(3):1-6.
[2]胡书勇,张烈辉,寥清碧,等.现代钻井技术的发展与油气勘探开发的未来[J].天然气工业,2005,25(2):93
[3]何振奎.泌页HF1井油基钻井液技术[J].石油钻探技术,2012,40(4):32-37.
[4]韩来聚,周延军,唐志军.胜利油田非常规油气优快钻井技术[J].石油钻采工艺,2012,34(3):13-19.
[5]杨淑君,郑士权,吴彬,等.INVERMUL油基钻井液在建页HF-1水平井的应用[J].化学与生物工程,2013,30(8):74-76.
[6]章文斌,钟少华,于成旺.建页HF-2井国产油基钻井液应用技术[J].江汉石油科技,2013,23(3):35-41.
[7]杨飞,彭商平,于志纲,等.新页HF-2井四开小井眼高密度油基钻井液技术[J].石油钻采工艺,2014,36(3):42-44.
[8]马庆涛,葛鹏飞,王晓宇,等.涪页HF-1页岩气水平井钻井关键技术[J].石油机械,2013,41(8):107-110.
[9]何涛.油基钻井液在威远地区页岩气水平井中的应用[J].钻井液与完井液,2012,29(3):1-5.
[10]郑力会,王志军,张民立.盐膏层用高密度有机盐钻井液的研究与应用[J].钻井液与完井液,2004,21(04):37-39.
[11]张金波,范维旺,宁军明,等.KCl/硅酸盐钻井液体系在苏丹6区的成功应用[J].钻井液与完井液,2007,24(6):81-83.
[12]Duncan J,Mc Donald M.Exceeding Drilling Performance and Environmental Requirements with Potassium Silicate Based Drilling Fluid.[C].SPE 86700-MS,2004.
[13]Deville J P,Fritz B,Jarrett M.Development of WaterBased Drilling Fluids Customized for Shale Reservoirs.[C].140868-PA,2011.
[14]Mc Donald M J.A Novel Potassium Silicate for Use in Drilling Fluids Targeting Unconventional Hydrocarbons.[C].SPE 162180-MS,2012.
[15]Alford S,Dzialowski A,Jiang P,et al.Research Into Lubricity,Formation Damage Promises to Expand Applications for Silicate Drilling Fluids.[C].SPE 67737-MS,2001.
[16]Ward I,Chapman J W,Williamson R.Silicate Based Muds:Chemical Optimisation Based on Field Experience[C].SPE 37266-MS,1997.
[17]樊世忠,何纶.国内外油气层保护技术的新发展(1)—钻井完井液体系[J].石油钻探技术,2005,33(1):1-5
[18]黄尚德.鄂深6—侧钻井硅酸盐防塌钻井液技术[J].江汉石油科技,2006,16(4):34-37.
[19]罗春芝,张玲霞,宋元林.硅酸盐钻井液储层保护室内研究[J].石油与天然气化工,2001,30(4):193-195.
[20]张宇睿,万里平,马晨洮,等.硅酸盐/聚乙烯醇抑制性能研究[J].石油与天然气化工,2013,42(5):506
[21]Van Oort E,Ripley D,Ward I,et al.Silicate-Based Drilling Fluids:Competent,Cost-effective and Benign Solutions to Wellbore Stability Problems.[C].SPE 35059-MS,1996.
[22]Cardno D G,Ripley D,Crawford J W.The Use of Silicate-WBM Facilitates Successful Primary Cementation Operations on the BHP Petroleum Liverpool Bay Development.[C].SPE 37611-MS,1997.
[23]张海青.硅酸盐钻井液防塌性能试验研究[D].长春:吉林大学,2004.
[24]丁彤伟,鄢捷年.硅酸盐钻井液的抑制性及其影响因素的研究[J].石油钻探技术,2005,33(6):32-35.
[25]蔡利山,赵素丽.硅酸盐-烷基葡萄糖苷钻井液的研究与评价[J].钻井液与完井液,2004,21(2):25-28.
[26]Chang Z,Breeden D L,Mc Donald M J.The use of Zinc Dialkyl Dithiophosphate as a Lubricant Enhancer for Drilling Fluids particularly Silicate-based Drilling Fluids.[C].SPE 141327-MS,2011.
[27]杨振杰.环保钻井液技术现状及发展趋势[J].钻井液与完井液,2004,21(2):41-44.
[28]Soric T,Marinescu P,Huelke R.Silicate-Based Drilling Fluids Deliver Optimum Shale Inhibition and Wellbore Stability.[C].SPE 87133-MS,2004.
[29]蔡利山,郭才轩.中国硅酸盐钻井液技术面临突破[J].钻井液与完井液,2007,24(2):1-4.
[30]肖超,蔡利山,赵素丽,等.复合硅酸盐钻井液体系室内研究[J].油田化学,2002,19(1):10-14.
[31]李蓉华,周大晨译.预防钻井过程中复杂情况的物理-化学方法[M].石油工业出版社,1992:43-55.
[32]魏新勇,肖超,韩立胜.硅酸盐钻井液综合机理研究[J].石油钻探技术,2002,30(2):51-53.
[33]谭愈荣.复合胶质无固相钻井液与胶凝固壁堵漏[M].地质出版社,1994:56-62.
[34]王平全,李晓红.硅酸钾钻井液体系的实验研究[J].西南石油学院学报,2004,26(3):20-24.
[35]王荣杰.硅酸钾聚合醇膜结构封堵型水基钻井液技术及作用机理研究[D].西南石油大学,2006.
[36]袁春,孙金声,王平全,等.抗高温成膜降滤失剂CMJ-1的研制及其性能[J].石油钻探技术,2004,32(2):30-32.
[37]黄立新,罗春芝,王昌军,等.硅酸盐钻井液的室内研究[J].西安石油学院学报(自然科学版),2001,16(6):36-38.
[38]李树皎,徐加放,邱正松,等.欠饱和复合盐硅酸盐钻井液KSN配方研究[J].钻井液与完井液,2005,22(5):4-6.
[39]王京光,黎金明,赵向阳,等.一种硅酸盐钻井液的研究及在靖边气田的应用[J].西安石油大学学报(自然科学版),2013,28(1):76-79.
[40]郭健康,鄢捷年.硅酸盐钻井液体系的研究与应用[J].石油钻采工艺,2003,25(5):20-24.
[41]蔡利山,王文立,宋明全,等.硅酸盐钻井液中Si O2消耗特性评价[J].钻井液与完井液,2007,24(3):1-6.