铝锂合金搅拌摩擦焊接技术的研究现状及其发展方向
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摘要
铝锂合金是一种密度低、比强度高、抗腐蚀性好的新型铝合金,是用于航空航天领域实现轻量化的理想材料。搅拌摩擦焊技术作为一项新型固相连接技术,能有效克服熔化焊接中出现的气孔、热裂纹等缺陷,在铝锂合金焊接领域具有广阔的应用前景。从铝锂合金搅拌摩擦焊焊接工艺、焊接接头组织性能等多个方面对铝锂合金搅拌摩擦焊进行综述,总结国内外研究现状,并展望铝锂合金搅拌摩擦焊接技术未来发展。
Al-Li alloy is a new type of aluminum alloy with low density,high specific strength and corrosion resistance. It is an ideal material for realizing lightweight in aerospace field. Friction stir welding technology,as a new solid-phase joining technology,can effectively reduce the defects such as porosity and thermal cracks in fusion welding of al-li alloy,and has a wide application prospect in the field of al-li alloy welding. The friction stir welding technology of al-li alloy,the microstructure and properties of welded joints and the research status at home and abroad are summarized,and the future development of friction stir welding technology of al-li alloy is prospected.
Al-Li alloy is a new type of aluminum alloy with low density,high specific strength and corrosion resistance. It is an ideal material for realizing lightweight in aerospace field. Friction stir welding technology,as a new solid-phase joining technology,can effectively reduce the defects such as porosity and thermal cracks in fusion welding of al-li alloy,and has a wide application prospect in the field of al-li alloy welding. The friction stir welding technology of al-li alloy,the microstructure and properties of welded joints and the research status at home and abroad are summarized,and the future development of friction stir welding technology of al-li alloy is prospected.
引文
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[2]张文毓.铝锂合金的研究与应用进展[J].装备机械,2017(1):72-75.
[3]杨守杰,戴圣龙.航空铝合金的发展回顾与展望[J].材料导报,2005,19(2):76-80.
[4]刘兵,彭超群,王日初.大飞机用铝合金的研究现状及展望[J].中国有色金属学报,2010,20(9):1705-1715.
[5]Hou K H,Baeslack W A.Characterization of the heat-affected zone in gas tungsten arc welded aluminium alloy 2195-T8[J].Journal of Materials Science Letters,1996,15(3):239-244.
[6]Huang D,Mcclure J C,Nunes A C.Gas contamination during plasma welding in Al-Li alloy 2195[J].Science&Technology of Welding&Joining,1997,2(5):209-212.
[7]Chen Q,Ge H,Yang C,et al.Study on Pores in UltrasonicAssisted TIG Weld of Aluminum Alloy[J].Metals-Open Access Metallurgy Journal,2017,7(2):53.
[8]束彪.2195铝锂合金焊接工艺及其接头组织性能研究[D].辽宁:沈阳航空工业学院,2010.
[9]郭飞跃.2195铝锂合金焊接接头组织与性能[D].湖南:中南大学,2003.
[10]Chen Q H,Lin S B,Yang C L,et al.Effect of Ultrasound on Heterogeneous Nucleation in TIG Welding of Al-Li Alloy[J].金属学报:英文版,2016,29(12):1081-1088.
[11]李小飞.2195铝锂合金焊接热裂纹敏感性和焊接材料研究[D].北京:北京航空材料研究院,2007.
[12]Whitaker I R,Mccartney D G,Calder N,et al.Microstructural characterization of CO2laser welds in the Al-Li based alloy 8090[J].Journal of Materials Science,1993,28(20):5469-5478.
[13]Jun Y,Ming G,Geng L,et al.Microstructure and mechanical properties of laser-MIG hybrid welding of 1420 AlLi alloy[J].International Journal of Advanced Manufacturing Technology,2013,66(9-12):1467-1473.
[14]Xiao R,Zhang X.Problems and issues in laser beam welding of aluminum-lithium alloys[J].Journal of Manufacturing Processes,2014,16(2):166-175.
[15]杨守杰,卢健,冯朝辉,等.铝锂合金历史回顾与在中国的研究发展[J].材料导报,2014(S2):430-435.
[16]翟彩华,冯朝辉,柴丽华,等.铝锂合金的发展及一种新型铝锂合金-X2A66[J].材料科学与工程学报,2015,33(2):302-306,301.
[17]王浩军,史春玲,贾志强.铝锂合金的发展及研究现状[J].热加工工艺,2012,41(14):82-85.
[18]贲海峰,王少刚,章国涛.铝锂合金及其焊接技术研究进展[J].电焊机,2015,45(1):75-80.
[19]孔凡校.铝合金搅拌摩擦焊接缺陷分析及工艺优化[J].铸造技术,2014(9):2118-2120.
[20]王国庆,赵衍华.铝合金的搅拌摩擦焊[M].北京:中国宇航出版社,2010.
[21]陈永来,李劲风,张绪虎,等.2195铝锂合金摩擦搅拌焊接头组织[J].中国有色金属学报,2016,26(5):964-972.
[22]Cavaliere P,Cabibbo M,Panella F,et al.2198 Al-Li plates joined by Friction Stir Welding:Mechanical and microstructural behavior[J].Materials&Design,2009,30(9):3622-3631.
[23]Birosca S.A combined approach to microstructure mapping of an Al-Li AA2199 friction stir weld[J].Acta Materialia,2011,59(8):3002-3011.
[24]Lertora E,Gambaro C.AA8090 Al-Li Alloy FSW parameters to minimize defects and increase fatigue life[J].International Journal of Material Forming,2010,3(1 Supplement):1003-1006.
[25]Liu H,Hu Y,Dou C,et al.An effect of the rotation speed on microstructure and mechanical properties of the friction stir welded 2060-T8 Al-Li alloy[J].Materials Characterization,2017(123):9-19.
[26]Hatamleh O,Rivero I V,Swain S E.An investigation of the residual stress characterization and relaxation in peened friction stir welded aluminum-lithium alloy joints[J].Materials&Design,2009,30(9):3367-3373.
[27]Gao C,Zhu Z,Han J,et al.Correlation of microstructure and mechanical properties in friction stir welded 2198-T8Al-Li alloy[J].Materials Science and Engineering:A,2015(639):489-499.
[28]Chen H,Fu L,Liang P,et al.Defect features,texture and mechanical properties of friction stir welded lap joints of2A97 Al-Li alloy thin sheets[J].Materials Characterization,2017(125):160-173.
[29]Cavaliere P,Santis A D,Panella F,et al.Effect of anisotropy on fatigue properties of 2198 Al-Li plates joined by friction stir welding[J].Engineering Failure Analysis,2009,16(6):1856-1865.
[30]Wang F F,Li W Y,Shen J J,et al.Effect of tool rotational speed on the microstructure and mechanical properties of bobbin tool friction stir welding of Al-Li alloy[J].Materials&Design,2015:S0264127515301684.
[31]Saravanan V,Rajakumar S,Muruganandam A.Effect of Friction Stir Welding Process Parameters on Microstructure and Mechanical Properties of Dissimilar AA6061-T6 and AA7075-T6 Aluminum Alloy Joints[J].Metallography,Microstructure,and Analysis,2016,5(6):476-485.
[32]B Cai,Z Q Zheng,D Q He,et al.Friction stir weld of 2060Al-Cu-Li alloy:Microstructure and mechanical properties[J].Journal of Alloys and Compounds,2015(649):19-27.
[33]王大勇,冯吉才,王攀峰.铝锂合金搅拌摩擦焊研究[J].材料科学与工程学报,2005,23(3):369-372.
[34]张华,秦海龙,吴会强.工艺参数对2195铝锂合金搅拌摩擦焊接头力学性能的影响[J].焊接学报,2016,37(4):19-23.
[35]Zhang J,Feng X S,Gao J S,et al.Effects of welding parameters and post-heat treatment on mechanical properties of friction stir welded AA2195-T8 Al-Li alloy[J].Journal of Materials Science&Technology,2018,34(1):219-227.
[36]孟瑶,李辉.1420铝锂合金搅拌摩擦焊接头的组织演变及力学性能[J].长安大学学报(自然科学版),2016,36(5):110-117.
[37]冯吉才,王大勇,王攀峰.锥形光头搅拌针搅拌摩擦焊接铝锂合金接头组织及力学性能[J].中国机械工程,2004(10):88-91.
[38]宋波,左敦稳.工艺参数和搅拌头尺寸对2024铝合金和AZ31镁合金异种金属搅拌摩擦连接接头性能的影响[J].材料导报,2016,30(20):134-138.
[39]Zhang D D,Qu W Q,Lv Q B,et al.Mechanical Behaviour of Al-Li Alloy Joints by Different Friction Stir Welding Parameters[J].Advanced Materials Research,2014(1051):799-807.
[40]董丰波,房湛,王凡,等.2195/2219异种FSW接头的低温力学性能[C].第二十次全国焊接学术会议论文集,2015.
[41]房湛,王凡,尹玉环,等.2195/2219异种材料搅拌摩擦焊接头的组织与性能[J].稀有金属材料与工程,2017(7):2017-2021.
[42]王凡,房湛,徐琛,等.异种高强铝合金间搅拌摩擦焊接头组织与性能研究[J].航空材料学报,2015,35(1):33-38.
[43]Fonda R W,Bingert J F,Colligan K J.Development of grain structure during friction stir welding[J].Scripta Materialia,2004,51(3):243-248.
[44]Tayon,Wesley A,Domack,et al.Texture Evolution within the Thermomechanically Affected Zone of an;Al-Li Alloy2195 Friction Stir Weld[J].Metallurgical&Materials Transactions A Physical Metallurgy&Materials Science,2013,44(11):4906-4913.
[45]Ma Y E,Zhao Z Q,Liu B Q,et al.Mechanical properties and fatigue crack growth rates in friction stir welded nugget of 2198-T8 Al-Li alloy joints[J].Materials Science&Engineering A,2013,569(3):41-47.
[46]Li J,Chen Y,Zhang X,et al.Structure and Mechanical Property of Friction-Stir Weld Joint of 2195-T8 Al-Li Alloy Plate[J].Rare Metal Materials&Engineering,2018,47(3):780-787.
[47]Lee H S,Yoon J H,Yoo J T,et al.Friction Stir Welding Process of Aluminum-lithium Alloy 2195[J].Procedia Engineering,2016(149):62-66.
[48]Qin H,Zhang H,Wu H.The evolution of precipitation and microstructure in friction stir welded 2195-T8 Al-Li alloy[J].Materials Science&Engineering A,2015(626):322-329.
[49]Sidhar H,Mishra R S.Aging kinetics of friction stir welded Al-Cu-Li-Mg-Ag and Al-Cu-Li-Mg alloys[J].Materials&Design,2016(110):60-71.
[50]Schneider J A,Jr A C N,Chen P S,et al.TEM study of the FSW nugget in AA2195-T81[J].Journal of Materials Science,2005,40(16):4341-4345.
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