焊丝含氮量及焊接电流对高氮钢焊缝组织和性能影响
|
摘要
针对高氮奥氏体不锈钢焊接过程中由于N元素逸出引起气孔、导致力学性能恶化的问题,利用相图计算软件设计并制备了含氮量为0.35%和0.85%两种奥氏体不锈钢焊丝,系统地研究了氮含量和焊接电流对高氮钢焊缝气孔倾向性、微观组织以及力学性能的影响规律.结果表明,高氮钢焊缝气孔倾向和力学性能与焊接电流、焊丝氮含量密切相关:随着焊接电流增加,氮含量0.35%的高氮钢焊缝抗拉强度和断后伸长率均增加,未出现气孔;而氮含量0.85%的高氮钢焊缝具有很高的气孔倾向,抗拉强度和断后伸长率变化不大,当焊接电流增大到一定值后,气孔倾向性明显降低.
In order to tackle the problems of porosity and resultant depression of mechanical properties induced by the escape of nitrogen gas during welding process of the high nitrogen stainless steel,two kinds of austenitic steel welding wire with nitrogen content of 0.35% and 0.85% were designed and prepared based on the results calculated by Thermo-Calc software.The effects of nitrogen content and welding processes on porosity,microstructure and mechanical properties of high nitrogen austenite steel weld were investigated.The results showed that the porosity and mechanical properties of high nitrogen austenitic stainless steel weld were strongly dependent on the welding current and the nitrogen content of welding wire.When the nitrogen content of wire was 0.35%,tensile strength and elongation increased as welding current increasing,and no porosity could be observed in the weld.When the nitrogen content of wire was 0.85%,the changes in tensile strength and elongation were negligible,and there were more porosities in the weld,the number of porosity in the weld was diminished sharply after the welding current increased to a critical value.
In order to tackle the problems of porosity and resultant depression of mechanical properties induced by the escape of nitrogen gas during welding process of the high nitrogen stainless steel,two kinds of austenitic steel welding wire with nitrogen content of 0.35% and 0.85% were designed and prepared based on the results calculated by Thermo-Calc software.The effects of nitrogen content and welding processes on porosity,microstructure and mechanical properties of high nitrogen austenite steel weld were investigated.The results showed that the porosity and mechanical properties of high nitrogen austenitic stainless steel weld were strongly dependent on the welding current and the nitrogen content of welding wire.When the nitrogen content of wire was 0.35%,tensile strength and elongation increased as welding current increasing,and no porosity could be observed in the weld.When the nitrogen content of wire was 0.85%,the changes in tensile strength and elongation were negligible,and there were more porosities in the weld,the number of porosity in the weld was diminished sharply after the welding current increased to a critical value.
引文
[1]U.卡曼奇.曼德里.高氮钢和不锈钢:生产、性能与应用[M].北京:化学工业出版社,2006
[2]Katada Y,Sagara M,Kobayashi Y,et al.Fabrication of high strength high nitrogen stainless steel with excellent corrosion resistance and its mechanical properties[J].Materials and Manufacturing Processes,2004,19(1):19-30.
[3]Yang K,Ren Y.Nickel-free austenitic stainless steels for medical applications[J].Science and Technology of Advanced Materials,2010,11(1):014105.
[4]Stein G,Hucklenbroich I.Manufacturing and applications of high nitrogen steels[J].Materials and Manufacturing Processes,2004,19(1):7-17.
[5]Woo I,Kikuchi Y.Weldability of high nitrogen stainless steel[J].ISIJ International,2002,42(12):1334-1343.
[6]Qiang W,Wang K.Shielding gas effects on double-sided synchronous autogenous GTA weldability of high nitrogen austenitic stainless steel[J].Journal of Materials Processing Technology,2017,250:169-181.
[7]强伟,王克鸿,侯瑶.保护气体中氮气比例对高氮钢双面同轴TIG焊接工艺性的影响[J].焊接学报,2017,38(9):70-74.Qiang Wei,Wang Kehong,Hou Yao.Effect of N2 ratio in shielding gas on welding process characteristic in double-sided coaxial TIG welding of high nitrogen steel[J].Transactions of the China Welding Institution,2017,38(9):70-74.
[8]明珠,王克鸿,王伟.E2507N高氮奥氏体不锈钢药芯焊丝焊接工艺性[J].焊接,2018(9):53-56,68.Ming Zhu,Wang Kehong,Wang Wei.Welding process analysis of E2507N high nitrogen austenitic stainless steel flux cored wire[J].Transactions of the China Welding Institution,Welding&Joining,2018(9):53-56,68.
[9]明珠,王克鸿,王伟,等.焊丝成分对高氮不锈钢GMAW稳定性及熔滴过渡行为的影响[J].焊接学报,2018,39(7):24-28.Ming Zhu,Wang Kehong,Wang Wei,et al.Effect of welding wire compositions on welding process stability and droplet transfer behavior of high nitrogen stainless steel GMAW[J].Transactions of the China Welding Institution,2018,39(7):24-28.
[10]荆皓,王克鸿,强伟,等.氮含量对高氮钢PMIG焊接头组织和性能的影响[J].焊接学报,2017,38(4):95-98.Jing Hao,Wang Kehong,Qiang Wei,et al.Influence of N-content on microstructure and mechanical properties of PMIG welding joints of high nitrogen steel[J].Transactions of the China Welding Institution,2017,38(4):95-98.
[2]Katada Y,Sagara M,Kobayashi Y,et al.Fabrication of high strength high nitrogen stainless steel with excellent corrosion resistance and its mechanical properties[J].Materials and Manufacturing Processes,2004,19(1):19-30.
[3]Yang K,Ren Y.Nickel-free austenitic stainless steels for medical applications[J].Science and Technology of Advanced Materials,2010,11(1):014105.
[4]Stein G,Hucklenbroich I.Manufacturing and applications of high nitrogen steels[J].Materials and Manufacturing Processes,2004,19(1):7-17.
[5]Woo I,Kikuchi Y.Weldability of high nitrogen stainless steel[J].ISIJ International,2002,42(12):1334-1343.
[6]Qiang W,Wang K.Shielding gas effects on double-sided synchronous autogenous GTA weldability of high nitrogen austenitic stainless steel[J].Journal of Materials Processing Technology,2017,250:169-181.
[7]强伟,王克鸿,侯瑶.保护气体中氮气比例对高氮钢双面同轴TIG焊接工艺性的影响[J].焊接学报,2017,38(9):70-74.Qiang Wei,Wang Kehong,Hou Yao.Effect of N2 ratio in shielding gas on welding process characteristic in double-sided coaxial TIG welding of high nitrogen steel[J].Transactions of the China Welding Institution,2017,38(9):70-74.
[8]明珠,王克鸿,王伟.E2507N高氮奥氏体不锈钢药芯焊丝焊接工艺性[J].焊接,2018(9):53-56,68.Ming Zhu,Wang Kehong,Wang Wei.Welding process analysis of E2507N high nitrogen austenitic stainless steel flux cored wire[J].Transactions of the China Welding Institution,Welding&Joining,2018(9):53-56,68.
[9]明珠,王克鸿,王伟,等.焊丝成分对高氮不锈钢GMAW稳定性及熔滴过渡行为的影响[J].焊接学报,2018,39(7):24-28.Ming Zhu,Wang Kehong,Wang Wei,et al.Effect of welding wire compositions on welding process stability and droplet transfer behavior of high nitrogen stainless steel GMAW[J].Transactions of the China Welding Institution,2018,39(7):24-28.
[10]荆皓,王克鸿,强伟,等.氮含量对高氮钢PMIG焊接头组织和性能的影响[J].焊接学报,2017,38(4):95-98.Jing Hao,Wang Kehong,Qiang Wei,et al.Influence of N-content on microstructure and mechanical properties of PMIG welding joints of high nitrogen steel[J].Transactions of the China Welding Institution,2017,38(4):95-98.