金属切削过程有限元仿真技术研究
|
摘要
切削力、切削温度等是反映切削过程的主要指标。传统的切削研究,主要是从切削理论和切削试验两个方面来进行,随着计算技术的发展,有限元法因其独有的特点和优点,逐渐成为切削过程的研究和仿真的一种有效手段。本文分别从切削过程有限元仿真的国内外研究现状、有限元软件应用及发展趋势等方面进行了分析。
Cutting force,cutting temperature is a reflection of the main indicators of the cutting process. Traditional cutting research,mainly in two aspects from cutting theory and cutting tests,with the development of computing technology,finite element method with its unique features and advantages of becoming an effective means of study and simulation of the cutting process. In this paper,from the finite element simulation of the cutting process research status,finite element software applications and development trends are analyzed.
Cutting force,cutting temperature is a reflection of the main indicators of the cutting process. Traditional cutting research,mainly in two aspects from cutting theory and cutting tests,with the development of computing technology,finite element method with its unique features and advantages of becoming an effective means of study and simulation of the cutting process. In this paper,from the finite element simulation of the cutting process research status,finite element software applications and development trends are analyzed.
引文
[1]武文革,辛志杰.金属切削原理及刀具[M].北京:国防工业出版社,2009.
[2]Klamecki B E.Incipient chip formation in metal cutting-a three dimensionfinite analysis[D].Urbana:University of Illinois atUraban-Chanpalgn,1973:1-10.
[3]E Usui,A Hirota,M Masuko.Analytical prediction of three dimensionalcutting process,Part 1:Basic cutting model and energy approach[J].J.Eng.Ind.Trans.ASME,1978,100(2):229-235.
[4]Lajczok M R.A study of some aspects of metal cutting by the finite elementmethod:[D].NC State University,1980:1-20.
[5]Usui E,K Maekawa,T Shirakashi.Simulation analysis of built-up edgeformation in machining of low carbon steel[J].Bull.Japan Soc.of Prec.Eng.,Vol.15,No.4,1981:237-242.
[6]EUsui,T Shirakashi.Mechanics of machining from Descriptive to predictiveTheory[J].ASME PED,1982,7:13-35.
[7]Iwata K,K Osakada,Y Terasaka.Process modeling of orthogonal cutting by the rigid-plastic finite element method[J].Tran ASME,J.Eng Material and Technology,Vol.106,1984:132-138.
[8]Strenkowaski,J S,J T Carroll III.A finite element model of orthogonal metal cutting[J].Tran ASME,Journal of Engineering.for Industry Vol.107,1985:349-354.
[9]Strenkowaski,J S,K J Moon,Finite element prediction of chip geometry andtool/workpiece temperature distribution in orthogonal metal cutting[J].Tran ASME,Journal of Engineering.for Industry Vol.127,1990:313-318.
[10]Usui E,Maekawa K,Shirakashi T.Simulation analysis of the built-up edgeformation in machining of low carbon steel[J].Bull Jan Soc Process Eng,1981,15(4):237-242.
[11]Hasshemi J,Chou P C,Tseng A A.Thermo mechanical Behavior of adiabatic shear band in high speed forming and machining[J].XXII ICHMT international Symposium on Manufacturing and Material Processing,Dubrovik,Yugoslavi,27 August 1990:10-14.
[12]K.Komvopoulos,S A Erpenbech.Finite element modeling of orthogonal metalcutting[J].J.Eng.Ind,1991,113:253-267.
[13]Ikawa N,Shimada S ed.Chip morphology and minimum thickness of cut in micromachining[J].JSPE,1993,59:141-147.
[14]Moriwaki T,Sugimura N,Luan S.Combined stress,material flow and heat analysis of orthogonal micromachining of copper[J].Annals of the CIRP,1993,42(1):75-84.
[15]Zhang B,A Bagchi.Finite element simulation of chip formation and comparison with machining experiment[J].Trans.ASME,Journal of Engineering for Industry Vol.116,1994:289-297.
[16]Shih A J.Finite element simulation of orthogonal metal cutting[J].Tran ASME,Journal of Engineering for Industry Vol.117,1995:84-93.
[17]Huang J M,J T Black.An evaluation of chip seperation criteria for the FEM simulation of machining[J].Trans.ASME,Journal of Manufacturing Science and Engineering,Vol.118,1996:545-554.
[18]Lars Olovsson,Larsgunnar Nilsson,Kjell Simonsson.An ALE formulation for the solution of two-dimensional metal cutting problems[J].Computers and Structures 1999,72:497-507.
[19]M Movahhedy,M S Gdala,Y Altintas.Simulation of the orthogonal metalcutting process using anarbitrary lagrangian-eulerian fnite-element method[J].Journal of Materials Processing Technology,2000,103:267-275.
[20]Ceretti E,Fallbohmer P,Wu W T,Altan T.Application of2D FEM to chip formationin orthogonal cutting[J].Journal of Materials Processing Technology,1996,59:169-180.
[21]Ceretti E,Lazzaroni C,Menegardo L,Alatan T.Turning simulation using athree-dimension FEM code[J].Journal of Materials Processing Technology,2000,98:99-103.
[22]Ceretti E,Taupin E,Altan T.Simulation of metal flow and fracture applicationin orthogonal cutting,blanking and cold extrusion[J].Annal of CIPP,1997,46(1):187-190.
[23]Ceretti E,Lucchi M,Altan T.FEM simulation of orthogonal cutting:serratedchip formation[J].Journal of Materials Processing Technology,1999,95:17-26.
[24]Zhang Liangchi.On the separation criteria in the simulation of orthogonalmetal cutting using the finite element method[J].Journal of Materials ProcessingTechnology,1999,88-89:273-278.
[25]Huang J M,Black J T.An evaluation of chip separation criteria for the FEM simulation of machining[J].ASME Journal of Manufacturing Science and Engineering,1996,Vol.118:545-554.
[26]Lin Zone Ching,Lai Wun Ling,Lin H Y,et al.The study of ultra-precisionmachining and residual stress for NiP alloy with different cutting speeds and depth ofcut[J].Journal of Material Processing Technology,2000,97:200-210.
[27]X P Yang,C Richard liu.A new stress-based model of friction behavior inmachining and its significant impact on residual stress computed by finitemethod[J].International Journal of Mechanical Science,2002,44:703-723.
[28]Guo Y B,Liu C R.FEM analysis of mechanical state on sequentially machined surfaces[J].Int.J.Machining Science and Technology.2002,Vol.6,No.1,21-41.
[29]宋金玲,魏天路,顾立志.金属切削中刀屑接触长度的有限元分析[J].农业机械学报,2003,34(3):118-121.
[30]邓文君,夏伟,周照耀,等,正交切削高强耐磨铝青铜的有限元分析[J].机械工程学报,2004.3,40(3):35-37.
[31]闫洪,夏巨谌.H13淬硬模具钢精车过程的数值模拟[J].中国机械工程,2005,16(11):47-51.
[32]卢树斌.高速金属切削加工的数值模拟与分析[D]江苏:江苏大学.
[33]刘胜永,万晓航,董兆伟.刀屑摩擦对切削加工影响的有限元分析[J].有色金属,2007,59(3):33-35.
[34]M Tawfig,S Shahab.A finite analysis of orthogonal machining using different tooledge geometries[J].Eng.&Technology,2007,25(4).
[35]张磊光.三维金属切削过程的有限元模拟[D].河北:华北电力大学.2009.
[36]钟小宏.金属切削加工有限元仿真及薄壁件变形预测研究[D].江西:南昌航空航天大学,2012.
[2]Klamecki B E.Incipient chip formation in metal cutting-a three dimensionfinite analysis[D].Urbana:University of Illinois atUraban-Chanpalgn,1973:1-10.
[3]E Usui,A Hirota,M Masuko.Analytical prediction of three dimensionalcutting process,Part 1:Basic cutting model and energy approach[J].J.Eng.Ind.Trans.ASME,1978,100(2):229-235.
[4]Lajczok M R.A study of some aspects of metal cutting by the finite elementmethod:[D].NC State University,1980:1-20.
[5]Usui E,K Maekawa,T Shirakashi.Simulation analysis of built-up edgeformation in machining of low carbon steel[J].Bull.Japan Soc.of Prec.Eng.,Vol.15,No.4,1981:237-242.
[6]EUsui,T Shirakashi.Mechanics of machining from Descriptive to predictiveTheory[J].ASME PED,1982,7:13-35.
[7]Iwata K,K Osakada,Y Terasaka.Process modeling of orthogonal cutting by the rigid-plastic finite element method[J].Tran ASME,J.Eng Material and Technology,Vol.106,1984:132-138.
[8]Strenkowaski,J S,J T Carroll III.A finite element model of orthogonal metal cutting[J].Tran ASME,Journal of Engineering.for Industry Vol.107,1985:349-354.
[9]Strenkowaski,J S,K J Moon,Finite element prediction of chip geometry andtool/workpiece temperature distribution in orthogonal metal cutting[J].Tran ASME,Journal of Engineering.for Industry Vol.127,1990:313-318.
[10]Usui E,Maekawa K,Shirakashi T.Simulation analysis of the built-up edgeformation in machining of low carbon steel[J].Bull Jan Soc Process Eng,1981,15(4):237-242.
[11]Hasshemi J,Chou P C,Tseng A A.Thermo mechanical Behavior of adiabatic shear band in high speed forming and machining[J].XXII ICHMT international Symposium on Manufacturing and Material Processing,Dubrovik,Yugoslavi,27 August 1990:10-14.
[12]K.Komvopoulos,S A Erpenbech.Finite element modeling of orthogonal metalcutting[J].J.Eng.Ind,1991,113:253-267.
[13]Ikawa N,Shimada S ed.Chip morphology and minimum thickness of cut in micromachining[J].JSPE,1993,59:141-147.
[14]Moriwaki T,Sugimura N,Luan S.Combined stress,material flow and heat analysis of orthogonal micromachining of copper[J].Annals of the CIRP,1993,42(1):75-84.
[15]Zhang B,A Bagchi.Finite element simulation of chip formation and comparison with machining experiment[J].Trans.ASME,Journal of Engineering for Industry Vol.116,1994:289-297.
[16]Shih A J.Finite element simulation of orthogonal metal cutting[J].Tran ASME,Journal of Engineering for Industry Vol.117,1995:84-93.
[17]Huang J M,J T Black.An evaluation of chip seperation criteria for the FEM simulation of machining[J].Trans.ASME,Journal of Manufacturing Science and Engineering,Vol.118,1996:545-554.
[18]Lars Olovsson,Larsgunnar Nilsson,Kjell Simonsson.An ALE formulation for the solution of two-dimensional metal cutting problems[J].Computers and Structures 1999,72:497-507.
[19]M Movahhedy,M S Gdala,Y Altintas.Simulation of the orthogonal metalcutting process using anarbitrary lagrangian-eulerian fnite-element method[J].Journal of Materials Processing Technology,2000,103:267-275.
[20]Ceretti E,Fallbohmer P,Wu W T,Altan T.Application of2D FEM to chip formationin orthogonal cutting[J].Journal of Materials Processing Technology,1996,59:169-180.
[21]Ceretti E,Lazzaroni C,Menegardo L,Alatan T.Turning simulation using athree-dimension FEM code[J].Journal of Materials Processing Technology,2000,98:99-103.
[22]Ceretti E,Taupin E,Altan T.Simulation of metal flow and fracture applicationin orthogonal cutting,blanking and cold extrusion[J].Annal of CIPP,1997,46(1):187-190.
[23]Ceretti E,Lucchi M,Altan T.FEM simulation of orthogonal cutting:serratedchip formation[J].Journal of Materials Processing Technology,1999,95:17-26.
[24]Zhang Liangchi.On the separation criteria in the simulation of orthogonalmetal cutting using the finite element method[J].Journal of Materials ProcessingTechnology,1999,88-89:273-278.
[25]Huang J M,Black J T.An evaluation of chip separation criteria for the FEM simulation of machining[J].ASME Journal of Manufacturing Science and Engineering,1996,Vol.118:545-554.
[26]Lin Zone Ching,Lai Wun Ling,Lin H Y,et al.The study of ultra-precisionmachining and residual stress for NiP alloy with different cutting speeds and depth ofcut[J].Journal of Material Processing Technology,2000,97:200-210.
[27]X P Yang,C Richard liu.A new stress-based model of friction behavior inmachining and its significant impact on residual stress computed by finitemethod[J].International Journal of Mechanical Science,2002,44:703-723.
[28]Guo Y B,Liu C R.FEM analysis of mechanical state on sequentially machined surfaces[J].Int.J.Machining Science and Technology.2002,Vol.6,No.1,21-41.
[29]宋金玲,魏天路,顾立志.金属切削中刀屑接触长度的有限元分析[J].农业机械学报,2003,34(3):118-121.
[30]邓文君,夏伟,周照耀,等,正交切削高强耐磨铝青铜的有限元分析[J].机械工程学报,2004.3,40(3):35-37.
[31]闫洪,夏巨谌.H13淬硬模具钢精车过程的数值模拟[J].中国机械工程,2005,16(11):47-51.
[32]卢树斌.高速金属切削加工的数值模拟与分析[D]江苏:江苏大学.
[33]刘胜永,万晓航,董兆伟.刀屑摩擦对切削加工影响的有限元分析[J].有色金属,2007,59(3):33-35.
[34]M Tawfig,S Shahab.A finite analysis of orthogonal machining using different tooledge geometries[J].Eng.&Technology,2007,25(4).
[35]张磊光.三维金属切削过程的有限元模拟[D].河北:华北电力大学.2009.
[36]钟小宏.金属切削加工有限元仿真及薄壁件变形预测研究[D].江西:南昌航空航天大学,2012.