筒子纱包装自动整列系统的设计与实现
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摘要
目的筒子纱的自动化包装是提高纺织自动化程度的重要手段,其中筒子纱的自动整列装袋是将筒子纱从离散到整包的关键,为了实现筒子纱的自动整列装袋,提出并设计一套筒子纱自动整列系统。方法在控制方面,以西门子S7-1200系列PLC为控制核心,分析功能实现的顺序流程,采用TIA portal v14软件进行程序编写;在机械设计方面,根据工艺要求,设计一种带有吊臂的新型筒纱自动整列装置。结果该系统能够在横、纵、竖等3个方向协同工作,并对筒子纱进行自动化整列,且具有一定的缓存功能。结论该系统适用于大部分的筒纱自动包装生产线,可大幅提高筒子纱包装效率。
Automated packaging for cheese is important to improve the degree of textile automation. Automatic array of cheese is the key for making the cheese yarn from single to full package. The paper aims to propose and design an automatic array system for sleeve cheese to achieve automatic array and packaging of cheese. In terms of control, the Siemens S7-1200PLC was used as the controller core to analyze the sequence produces for realizing functions and the TIA portal v14software was used for programming. In terms of mechanical structure, a new automatic cheese array device with a hanging pusher was designed according to process requirement. The system could work together horizontally,longitudinally and vertically. It could have automatic array of cheese and had certain cache. This system is suitable for most automatic cheese packaging production lines. It can greatly improve work efficiency.
Automated packaging for cheese is important to improve the degree of textile automation. Automatic array of cheese is the key for making the cheese yarn from single to full package. The paper aims to propose and design an automatic array system for sleeve cheese to achieve automatic array and packaging of cheese. In terms of control, the Siemens S7-1200PLC was used as the controller core to analyze the sequence produces for realizing functions and the TIA portal v14software was used for programming. In terms of mechanical structure, a new automatic cheese array device with a hanging pusher was designed according to process requirement. The system could work together horizontally,longitudinally and vertically. It could have automatic array of cheese and had certain cache. This system is suitable for most automatic cheese packaging production lines. It can greatly improve work efficiency.
引文
[1]李瑞琴,楚淑芳,李清.筒子纱自动装袋系统结构设计与仿真[J].包装工程,2017,38(9):157-161.LI Rui-qin,CHU Shu-fang,LI Qing.Structure Design and Simulation of Cheese Automatic Bagging System[J].Packaging Engineering,2017,38(9):157-161
[2]郑军,马崇启,吕汉明.分布式筒子纱自动收集与输送系统开发[J].棉纺织技术,2015,43(3):10-14.ZHENG Jun,MA Chong-qi,LYU Han-ming.Development of Distributed Cheese Automatic Collectionand Transportation System[J].Cotton Textile Technology2015,43(3):10-14.
[3]杨江利.纺纱厂生产线末端自动化包装解决方案的研究与设计[D].济南:山东大学,2016.YANG Jiang-li.Research and Design of the End of Line Automatic Packaging Solutions for Spinning Mills[D].Jinan:Shandong University,2016.
[4]周鹏飞,吕汉明,谢楠,等.筒子纱编织袋包装与码垛控制系统的开发[J].棉纺织技术,2018,46(5):27-32.ZHOU Peng-fei,LYU Han-ming,XIE Nan,et al.Development of Control System for Cheese Packaging with Woven Bag and Palletizing[J].Cotton Textile Technology,2018,46(5):27-32.
[5]刘志华.纺织企业织机控制管理系统的设计与实现[D].青岛:中国海洋大学,2014.LIU Zhi-hua.Design and Implementation of Loom Control Management System of Textile Enterprise[D]Qingdao:Ocean University of China,2014.
[6]戴宏民,戴佩燕,周均.中国包装机械发展的成就及问题[J].包装学报,2012,4(1):61-65.DAI Hong-min,DAI Pei-yan,ZHOU Jun.Achievements and Problems in China’s Packaging Machinery Developments[J].Packaging Journal,2012,4(1):61-65.
[7]张文丽.基于自动配重的筒子纱包装系统的研究与设计[D].武汉:武汉纺织大学,2017.ZHANG Wen-li.Research and Design of Cheese Packaging System Based on Automatic Counterweight[D].Wuhan:Wuhan Textile University,2017.
[8]管彦诏.筒子纱智能生产物流及编织袋包装系统的研究与设计[D].济南:山东大学,2017.GUAN Yan-zhao.Research and Design of Cheese Intelligent Production Logistics and Woven Bags Packaging System[D].Jinan:Shandong University,2017.
[9]李彦洲.基于PLC全自动药品包装机系统设计[J].科技资讯,2016,14(20):63-64.LI Yan-zhou.Design of PLC-based Automatic Medicine Packaging Machine System[J].Science&Technology Information,2016,14(20):63-64.
[10]杨伟.筒子纱自动包装系统设计方案分析[J].工业设计,2015(11):136.YANG Wei.Analysis of Design Scheme for Automatic Packaging System for Cheese[J].Industrial Design2015(11):136.
[11]谢楠,吕汉明,马崇启,等.分布式筒子纱包装与码垛控制系统开发[J].棉纺织技术,2016,44(11):65-68.XIE Nan,LYU Han-ming,MA Chong-qi,et al.Control System Development of Packaging and Stacking for Distributed Cheese[J].Cotton Textile Technology2016,44(11):65-68.
[12]李翔.基于DSP的网络化直流无刷电机控制系统[D].天津:天津工业大学,2008.LI Xiang.Networked DC Brushless Motor Control System Based on DSP[D].Tianjin:Tianjin Polytechnic University,2008.
[13]ALGHAMDI Y A,PENG Z,SHAH K,et al.A correlation for Predicting Solids Holdup in the Dilute Pneumatic Conveying Flow Regime of Circulating and Interconnected Fluidised Beds[J].Powder Technology,2016297:357-366.
[14]王金晨.筒子纱自动包装系统的设计与研究[D].济南:山东大学,2013.WANG Jin-chen.Design and Research of Cheese Automatic Packaging System[D].Jinan:Shandong University,2013.
[15]王军,周东健.圆锥形筒子纱自动包装生产线的设计[J].纺织器材,2016,43(3):49-52.WANG Jun,ZHOU Dong-jian.The Design of Automatic Packaging Production Line for Cone Cheese[J]Textile Accessories,2016,43(3):49-52.
[2]郑军,马崇启,吕汉明.分布式筒子纱自动收集与输送系统开发[J].棉纺织技术,2015,43(3):10-14.ZHENG Jun,MA Chong-qi,LYU Han-ming.Development of Distributed Cheese Automatic Collectionand Transportation System[J].Cotton Textile Technology2015,43(3):10-14.
[3]杨江利.纺纱厂生产线末端自动化包装解决方案的研究与设计[D].济南:山东大学,2016.YANG Jiang-li.Research and Design of the End of Line Automatic Packaging Solutions for Spinning Mills[D].Jinan:Shandong University,2016.
[4]周鹏飞,吕汉明,谢楠,等.筒子纱编织袋包装与码垛控制系统的开发[J].棉纺织技术,2018,46(5):27-32.ZHOU Peng-fei,LYU Han-ming,XIE Nan,et al.Development of Control System for Cheese Packaging with Woven Bag and Palletizing[J].Cotton Textile Technology,2018,46(5):27-32.
[5]刘志华.纺织企业织机控制管理系统的设计与实现[D].青岛:中国海洋大学,2014.LIU Zhi-hua.Design and Implementation of Loom Control Management System of Textile Enterprise[D]Qingdao:Ocean University of China,2014.
[6]戴宏民,戴佩燕,周均.中国包装机械发展的成就及问题[J].包装学报,2012,4(1):61-65.DAI Hong-min,DAI Pei-yan,ZHOU Jun.Achievements and Problems in China’s Packaging Machinery Developments[J].Packaging Journal,2012,4(1):61-65.
[7]张文丽.基于自动配重的筒子纱包装系统的研究与设计[D].武汉:武汉纺织大学,2017.ZHANG Wen-li.Research and Design of Cheese Packaging System Based on Automatic Counterweight[D].Wuhan:Wuhan Textile University,2017.
[8]管彦诏.筒子纱智能生产物流及编织袋包装系统的研究与设计[D].济南:山东大学,2017.GUAN Yan-zhao.Research and Design of Cheese Intelligent Production Logistics and Woven Bags Packaging System[D].Jinan:Shandong University,2017.
[9]李彦洲.基于PLC全自动药品包装机系统设计[J].科技资讯,2016,14(20):63-64.LI Yan-zhou.Design of PLC-based Automatic Medicine Packaging Machine System[J].Science&Technology Information,2016,14(20):63-64.
[10]杨伟.筒子纱自动包装系统设计方案分析[J].工业设计,2015(11):136.YANG Wei.Analysis of Design Scheme for Automatic Packaging System for Cheese[J].Industrial Design2015(11):136.
[11]谢楠,吕汉明,马崇启,等.分布式筒子纱包装与码垛控制系统开发[J].棉纺织技术,2016,44(11):65-68.XIE Nan,LYU Han-ming,MA Chong-qi,et al.Control System Development of Packaging and Stacking for Distributed Cheese[J].Cotton Textile Technology2016,44(11):65-68.
[12]李翔.基于DSP的网络化直流无刷电机控制系统[D].天津:天津工业大学,2008.LI Xiang.Networked DC Brushless Motor Control System Based on DSP[D].Tianjin:Tianjin Polytechnic University,2008.
[13]ALGHAMDI Y A,PENG Z,SHAH K,et al.A correlation for Predicting Solids Holdup in the Dilute Pneumatic Conveying Flow Regime of Circulating and Interconnected Fluidised Beds[J].Powder Technology,2016297:357-366.
[14]王金晨.筒子纱自动包装系统的设计与研究[D].济南:山东大学,2013.WANG Jin-chen.Design and Research of Cheese Automatic Packaging System[D].Jinan:Shandong University,2013.
[15]王军,周东健.圆锥形筒子纱自动包装生产线的设计[J].纺织器材,2016,43(3):49-52.WANG Jun,ZHOU Dong-jian.The Design of Automatic Packaging Production Line for Cone Cheese[J]Textile Accessories,2016,43(3):49-52.