管线钢在近中性pH值环境中应力腐蚀开裂研究进展
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摘要
介绍了管线钢在近中性pH值环境中应力腐蚀开裂的机理。对管线钢在近中性pH值环境中应力腐蚀开裂的影响因素进行了说明。分析了在近中性pH值环境中力学因素(应力和应变速率)和环境因素(阴极电位、pH值、温度、氢以及溶解氧)对高强度管线钢应力腐蚀开裂的影响。总结了现阶段在近中性pH值环境中,高强度管线钢应力腐蚀开裂研究所存在的问题,并提出了研究、发展的方向。
The mechanism of stress corrosion cracking of pipeline steel in near-neutral pH environment was introduced.The influencing factors of stress corrosion cracking of pipeline steel in near-neutral pH environment were described in detail.The effects of mechanical factors (stress and strain rate) and environmental factors (cathode potential, pH, temperature,hydrogen and dissolved oxygen) on the stress corrosion cracking of high-strength pipeline steel in near-neutral pH environment were analyzed. The problems existing in the stress corrosion cracking research of high-strength pipeline steel in near-neutral pH environment were summarized, and the direction of research and development was put forward.
The mechanism of stress corrosion cracking of pipeline steel in near-neutral pH environment was introduced.The influencing factors of stress corrosion cracking of pipeline steel in near-neutral pH environment were described in detail.The effects of mechanical factors (stress and strain rate) and environmental factors (cathode potential, pH, temperature,hydrogen and dissolved oxygen) on the stress corrosion cracking of high-strength pipeline steel in near-neutral pH environment were analyzed. The problems existing in the stress corrosion cracking research of high-strength pipeline steel in near-neutral pH environment were summarized, and the direction of research and development was put forward.
引文
[1]陈静,袁宗明,陈雪童.管线钢应力腐蚀开裂[J].管道技术与设备,2009(1):45-46.
[2]张亮,李晓刚,杜翠薇.管线钢应力腐蚀影响因素的研究进展[J].腐蚀科学与防护技术,2009,21(1):62-65.
[3]赵天娆.高钢级管线钢应力腐蚀开裂规律及评估方法研究[D].西安:西安石油大学,2015.
[4]郭浩,蔡珣,杨武.管线钢应力腐蚀破裂的机理与寿命预测[J].机械工程材料,2002(10):1-3.
[5]张亮,李晓刚,杜翠薇.管线钢应力腐蚀机理的研究现状[J].装备环境工程,2007(6):1-6.
[6]董瑾.管线钢耐酸性腐蚀的主要影响因素及测试方法[J].焊管,2013(11):31-34.
[7]Jack T R,Wilmott M J,Sutherby R L.Indicator minerals formed during external corrosion of pipeline[J].Materials Performance,1995,34(11):19-22.
[8]Rodriguez J G,Casales M,Bravo V M,et al.Effect of microstructure on the stress corrosion cracking of X-80 pipeline steel in diluted sodium bicarbonate solutions[J].Corrosion,2002,58(7):584-590.
[9]Harle B A,Beavers J A.Technical Note:Low-pH stress corrosion crack propagation in API X-65 line pipe steel[J].Corrosion,1993,49(10):861-863.
[10]Qiao L J,Luo J L,Mao X.The role of hydrogen in the process of stress corrosion cracking of pipeline steels in dilute carbonate-bicarbonate solution[J].Journal of Materials Science Letters,1997,16(7):516-520.
[11]Parkins R N,Blanchard J W K.Transgranular stress corrosion cracking of high-pressure pipeline in contact with solutions of near-neutral p H[J].Corrosion,1994,50(5):394-408.
[12]Gu B,Yu W Z,et al.Transgranular stress corrosion cracking of X-80 and X-52 pipeline steels in dilute aqueous solution with near-neutral pH[J].Corrosion,1999,55(3):312-319.
[13]Mao S X,Li M.Mechanics and thermodynamics on the stress and hydrogen interaction in crack tip stress corrosion:experiment and theory[J].Journal of the Mechanics and Physics of Solids,1998,46(6):1125-1137.
[14]Wang Z F,Atrens A.Initiation in a carbonate-bicarbonate of stress corrosion cracking for pipeline steels solution[J].Metallurgical and Materials Transactions A,1996,27(9):2686-2691.
[15]王志英,王俭秋,韩恩厚,等.力学因素对管线钢应力腐蚀开裂裂纹萌生的影响[J].中国腐蚀与防护学报,2008(5):282-286.
[16]郭浩,蔡珣,杨武.影响管线钢应力腐蚀破裂的力学和材料因素[J].机械工程材料,2002(4):1-5.
[17]冯建有.影响管线钢在近中性p H值环境中应力腐蚀开裂的力学因素[J].安庆师范学院学报(自然科学版),2009,15(4):43-45.
[18]Liu Z Y,Li X G,Cheng Y F.Mechanistic aspect of near-neutral corrosion cracking of pipelines under cathodic polarization[J].Science,2011,55:54-60.
[19]闫茂成,翁永基.温度和应力对管道钢应力腐蚀过程电化学行为的影响[J].石油工程建设,2004(3):4-7.
[20]方丙炎,韩恩厚,王俭秋.应变速率对管线钢近中性p H值环境敏感开裂的影响[J].金属学报,2005(11):66-74.
[21]孙齐磊,曹备,吴荫顺.应变速率对X70管线钢应力腐蚀行为的影响[J].钢铁研究学报,2009,21(9):51-55.
[22]程远,俞宏英,王莹,等.应变速率对X80管线钢应力腐蚀的影响[J].材料工程,2013(3):77-82.
[23]谢飞,王丹,吴明,等.应变速率对X80管线钢在库尔勒土壤环境中应力腐蚀开裂的影响[J].焊接学报,2015,36(1):55-58.
[24]谢飞,王丹,吴明,等.库尔勒土壤模拟溶液中X80钢焊接接头的应力腐蚀开裂行为[J].材料热处理学报,2015,36(6):206-210.
[25]张亮,李晓刚,杜翠薇.应变速率对管线钢在碱性溶液中应力腐蚀行为的影响[J].钢铁研究学报,2009(21):55-59.
[26]郭浩,李光福,蔡珣,等.外加电位对X70管线钢在近中性pH溶液中的应力腐蚀破裂的影响[J].中国腐蚀与防护学报,2004(4):17-21.
[27]王志英,王俭秋,韩恩厚,等.涂层剥离条件下X70管线钢的应力腐蚀裂纹萌生行为[J].金属学报,2012,48(10):1267-1272.
[28]汪兵,刘素娥,朱自勇,等.管线钢在近中性p H值溶液中的应力腐蚀开裂[J].腐蚀科学与防护技术,2001(2):71-73.
[29]王丹,谢飞,吴明,等.阴极电位对X80管线钢在碱性土壤模拟溶液中应力腐蚀行为的影响[J].中南大学学报(自然科学版),2014,45(9):2985-2992.
[30]谢飞,孙岩,王丹,等.力学与电化学作用下X80钢焊接接头SCC行为分析[J].焊接学报,2015,36(2):47-50.
[31]赵新伟,张广利,张良,等.外加电位对X80管线钢近中性pH土壤应力腐蚀开裂行为的影响[J].油气储运,2014,33(11):1152-1158.
[32]苑洪钟,刘智勇,李晓刚,等.外加电位对X90钢及其焊缝在近中性土壤模拟溶液中应力腐蚀行为的影响[J].金属学报,2017,53(7):797-807.
[33]郏义征,李辉,胡楠楠,等.外加阴极电位对X100管线钢近中性p H值应力腐蚀开裂行为的影响[J].四川大学学报(工程科学版),2013,45(4):186-191.
[34]陈旭,梁平,李晓刚,等.管线钢应力腐蚀开裂的影响因素[J].装备环境工程,2007(3):21-26.
[35]Parkins R N.A review of stress corrosion cracking of high pressure gas pipelines[C]//Corrosion 2000.Orlando:NACE,2000:363.
[36]Chen W X,Sutherby R L.Crack growth behavior of pipeline steel in near-neutral p H soil environments[J].Metallurgical and Materials Transactions A,2007,38(6):1260-1268.
[37]Beavers J A,Jaske C E.Near-neutral pH SCC of Pipelines:effects of pressure fluctuations on crack propagation[C]//Corrosion 1998.Dublin,1998.
[38]刘明,张瑜.X80钢在近中性pH溶液中的应力腐蚀开裂行为[J].管道技术与设备,2016(3):4-6.
[39]杜翠薇,李晓刚,武俊伟,等.三种土壤对X70钢腐蚀行为的比较[J].北京科技大学学报,2004,26(5):54-58.
[40]谢飞,王丹,吴明,等.X80钢焊接接头在不同p H值土壤中的腐蚀电化学特征[J].材料保护,2015,48(11):31-33.
[41]Cabrini M,Lorenzi S,Pellegrini S,et al.Environmentally assisted cracking and hydrogen diffusion in traditional and highstrength pipeline steels[J].Corrosion Reviews,2015,33(6):529-545.
[42]杨霜,唐囡,闫茂成,等.温度对X80管线钢酸性红壤腐蚀行为的影响[J].中国腐蚀与防护学报,2015,35(3):227-232.
[43]郭浩,李光福,蔡珣,等.X70管线钢在不同温度近中性pH溶液中的应力腐蚀破裂行为[J].金属学报,2004(9):967-971.
[44]谢飞,王永彪,王丹,等.温度、溶解氧及pH值协同作用下高强度钢的腐蚀行为研究[J].热加工工艺,2015,44(14):80-82.
[45]谢飞,王丹,吴明等.氢对X80钢在库尔勒土壤模拟溶液中应力腐蚀开裂行为的影响[J].中南大学学报:自然科学版,2016,47(2):690-696.
[46]邵绪分,曹备,车立新,等.X70管线钢近中性环境氢致开裂与阳极溶解的关系[J].中国腐蚀与防护学报,2008(2):76-80.
[47]谢飞,王丹,吴明,等.溶解氧对X80管线钢腐蚀行为的影响及其机制[J].钢铁研究学报,2015,27(3):60-64.
[48]谢飞,王丹,吴明,等.库尔勒土壤中溶解氧含量对X80钢及其焊缝腐蚀行为的影响[J].材料保护,2014,47(9):56-58.
[49]赵博,杜翠薇,李晓刚,等.剥离涂层下的埋地管线钢腐蚀研究进展与展望[J].科技导报,2013,31(8):72-79.
[2]张亮,李晓刚,杜翠薇.管线钢应力腐蚀影响因素的研究进展[J].腐蚀科学与防护技术,2009,21(1):62-65.
[3]赵天娆.高钢级管线钢应力腐蚀开裂规律及评估方法研究[D].西安:西安石油大学,2015.
[4]郭浩,蔡珣,杨武.管线钢应力腐蚀破裂的机理与寿命预测[J].机械工程材料,2002(10):1-3.
[5]张亮,李晓刚,杜翠薇.管线钢应力腐蚀机理的研究现状[J].装备环境工程,2007(6):1-6.
[6]董瑾.管线钢耐酸性腐蚀的主要影响因素及测试方法[J].焊管,2013(11):31-34.
[7]Jack T R,Wilmott M J,Sutherby R L.Indicator minerals formed during external corrosion of pipeline[J].Materials Performance,1995,34(11):19-22.
[8]Rodriguez J G,Casales M,Bravo V M,et al.Effect of microstructure on the stress corrosion cracking of X-80 pipeline steel in diluted sodium bicarbonate solutions[J].Corrosion,2002,58(7):584-590.
[9]Harle B A,Beavers J A.Technical Note:Low-pH stress corrosion crack propagation in API X-65 line pipe steel[J].Corrosion,1993,49(10):861-863.
[10]Qiao L J,Luo J L,Mao X.The role of hydrogen in the process of stress corrosion cracking of pipeline steels in dilute carbonate-bicarbonate solution[J].Journal of Materials Science Letters,1997,16(7):516-520.
[11]Parkins R N,Blanchard J W K.Transgranular stress corrosion cracking of high-pressure pipeline in contact with solutions of near-neutral p H[J].Corrosion,1994,50(5):394-408.
[12]Gu B,Yu W Z,et al.Transgranular stress corrosion cracking of X-80 and X-52 pipeline steels in dilute aqueous solution with near-neutral pH[J].Corrosion,1999,55(3):312-319.
[13]Mao S X,Li M.Mechanics and thermodynamics on the stress and hydrogen interaction in crack tip stress corrosion:experiment and theory[J].Journal of the Mechanics and Physics of Solids,1998,46(6):1125-1137.
[14]Wang Z F,Atrens A.Initiation in a carbonate-bicarbonate of stress corrosion cracking for pipeline steels solution[J].Metallurgical and Materials Transactions A,1996,27(9):2686-2691.
[15]王志英,王俭秋,韩恩厚,等.力学因素对管线钢应力腐蚀开裂裂纹萌生的影响[J].中国腐蚀与防护学报,2008(5):282-286.
[16]郭浩,蔡珣,杨武.影响管线钢应力腐蚀破裂的力学和材料因素[J].机械工程材料,2002(4):1-5.
[17]冯建有.影响管线钢在近中性p H值环境中应力腐蚀开裂的力学因素[J].安庆师范学院学报(自然科学版),2009,15(4):43-45.
[18]Liu Z Y,Li X G,Cheng Y F.Mechanistic aspect of near-neutral corrosion cracking of pipelines under cathodic polarization[J].Science,2011,55:54-60.
[19]闫茂成,翁永基.温度和应力对管道钢应力腐蚀过程电化学行为的影响[J].石油工程建设,2004(3):4-7.
[20]方丙炎,韩恩厚,王俭秋.应变速率对管线钢近中性p H值环境敏感开裂的影响[J].金属学报,2005(11):66-74.
[21]孙齐磊,曹备,吴荫顺.应变速率对X70管线钢应力腐蚀行为的影响[J].钢铁研究学报,2009,21(9):51-55.
[22]程远,俞宏英,王莹,等.应变速率对X80管线钢应力腐蚀的影响[J].材料工程,2013(3):77-82.
[23]谢飞,王丹,吴明,等.应变速率对X80管线钢在库尔勒土壤环境中应力腐蚀开裂的影响[J].焊接学报,2015,36(1):55-58.
[24]谢飞,王丹,吴明,等.库尔勒土壤模拟溶液中X80钢焊接接头的应力腐蚀开裂行为[J].材料热处理学报,2015,36(6):206-210.
[25]张亮,李晓刚,杜翠薇.应变速率对管线钢在碱性溶液中应力腐蚀行为的影响[J].钢铁研究学报,2009(21):55-59.
[26]郭浩,李光福,蔡珣,等.外加电位对X70管线钢在近中性pH溶液中的应力腐蚀破裂的影响[J].中国腐蚀与防护学报,2004(4):17-21.
[27]王志英,王俭秋,韩恩厚,等.涂层剥离条件下X70管线钢的应力腐蚀裂纹萌生行为[J].金属学报,2012,48(10):1267-1272.
[28]汪兵,刘素娥,朱自勇,等.管线钢在近中性p H值溶液中的应力腐蚀开裂[J].腐蚀科学与防护技术,2001(2):71-73.
[29]王丹,谢飞,吴明,等.阴极电位对X80管线钢在碱性土壤模拟溶液中应力腐蚀行为的影响[J].中南大学学报(自然科学版),2014,45(9):2985-2992.
[30]谢飞,孙岩,王丹,等.力学与电化学作用下X80钢焊接接头SCC行为分析[J].焊接学报,2015,36(2):47-50.
[31]赵新伟,张广利,张良,等.外加电位对X80管线钢近中性pH土壤应力腐蚀开裂行为的影响[J].油气储运,2014,33(11):1152-1158.
[32]苑洪钟,刘智勇,李晓刚,等.外加电位对X90钢及其焊缝在近中性土壤模拟溶液中应力腐蚀行为的影响[J].金属学报,2017,53(7):797-807.
[33]郏义征,李辉,胡楠楠,等.外加阴极电位对X100管线钢近中性p H值应力腐蚀开裂行为的影响[J].四川大学学报(工程科学版),2013,45(4):186-191.
[34]陈旭,梁平,李晓刚,等.管线钢应力腐蚀开裂的影响因素[J].装备环境工程,2007(3):21-26.
[35]Parkins R N.A review of stress corrosion cracking of high pressure gas pipelines[C]//Corrosion 2000.Orlando:NACE,2000:363.
[36]Chen W X,Sutherby R L.Crack growth behavior of pipeline steel in near-neutral p H soil environments[J].Metallurgical and Materials Transactions A,2007,38(6):1260-1268.
[37]Beavers J A,Jaske C E.Near-neutral pH SCC of Pipelines:effects of pressure fluctuations on crack propagation[C]//Corrosion 1998.Dublin,1998.
[38]刘明,张瑜.X80钢在近中性pH溶液中的应力腐蚀开裂行为[J].管道技术与设备,2016(3):4-6.
[39]杜翠薇,李晓刚,武俊伟,等.三种土壤对X70钢腐蚀行为的比较[J].北京科技大学学报,2004,26(5):54-58.
[40]谢飞,王丹,吴明,等.X80钢焊接接头在不同p H值土壤中的腐蚀电化学特征[J].材料保护,2015,48(11):31-33.
[41]Cabrini M,Lorenzi S,Pellegrini S,et al.Environmentally assisted cracking and hydrogen diffusion in traditional and highstrength pipeline steels[J].Corrosion Reviews,2015,33(6):529-545.
[42]杨霜,唐囡,闫茂成,等.温度对X80管线钢酸性红壤腐蚀行为的影响[J].中国腐蚀与防护学报,2015,35(3):227-232.
[43]郭浩,李光福,蔡珣,等.X70管线钢在不同温度近中性pH溶液中的应力腐蚀破裂行为[J].金属学报,2004(9):967-971.
[44]谢飞,王永彪,王丹,等.温度、溶解氧及pH值协同作用下高强度钢的腐蚀行为研究[J].热加工工艺,2015,44(14):80-82.
[45]谢飞,王丹,吴明等.氢对X80钢在库尔勒土壤模拟溶液中应力腐蚀开裂行为的影响[J].中南大学学报:自然科学版,2016,47(2):690-696.
[46]邵绪分,曹备,车立新,等.X70管线钢近中性环境氢致开裂与阳极溶解的关系[J].中国腐蚀与防护学报,2008(2):76-80.
[47]谢飞,王丹,吴明,等.溶解氧对X80管线钢腐蚀行为的影响及其机制[J].钢铁研究学报,2015,27(3):60-64.
[48]谢飞,王丹,吴明,等.库尔勒土壤中溶解氧含量对X80钢及其焊缝腐蚀行为的影响[J].材料保护,2014,47(9):56-58.
[49]赵博,杜翠薇,李晓刚,等.剥离涂层下的埋地管线钢腐蚀研究进展与展望[J].科技导报,2013,31(8):72-79.