一种便于冷却和吹屑的机床主轴的设计及优化
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摘要
机床主轴指的是机床上带动工件或刀具旋转的轴,主轴部件的运动精度和结构刚度是决定加工质量和切削效率的重要因素。本文设计一种便于冷却和吹屑的机床主轴吹屑和冷却使用了同一条吹气通道,降低了维护成本,保障加工精度和工作效率,并进行优化,优化后提高了机床的加工精度并且减少机床的维修次数、延长机床的使用寿命,大大提高了工作效率和经济效益。
The spindle of the machine tool is the shaft that drives the workpiece or the tool on the machine tool. The movement accuracy and structural rigidity of the spindle components are the important factors that determine the machining quality and cutting efficiency. In this paper, a machine tool spindle is designed, which is convenient for cooling and blowing dust. The same blowing channel is used for blowing dust and cooling, which reduces the maintenance cost, ensures the machining accuracy and working efficiency, and optimizes it. After optimization, the machining accuracy of the machine is improved, and the maintenance times of the machine are reduced,the service life of the machine is prolonged, and the working efficiency and economic benefit are improved.
The spindle of the machine tool is the shaft that drives the workpiece or the tool on the machine tool. The movement accuracy and structural rigidity of the spindle components are the important factors that determine the machining quality and cutting efficiency. In this paper, a machine tool spindle is designed, which is convenient for cooling and blowing dust. The same blowing channel is used for blowing dust and cooling, which reduces the maintenance cost, ensures the machining accuracy and working efficiency, and optimizes it. After optimization, the machining accuracy of the machine is improved, and the maintenance times of the machine are reduced,the service life of the machine is prolonged, and the working efficiency and economic benefit are improved.
引文
[1]李洪,乔中复,郎逵,鄂晓宇,牟建国,刘宗海.精密机床主轴热管冷却系统的研究[J].东北工学院学报,1986(01):38-43.
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[3]李伟光,朱火美,刘铨权,莫名韶.高速电主轴冷却系统的创新设计[J].制造技术与机床,2009(04):36-39.
[4]王日光.高温风机主轴冷却方式综述[J].风机技术,1998(02):21-24,3-4.
[5]张璐.机床电主轴冷却系统油品问题的原因分析及排除[J].制造技术与机床,2016(04):115-117,122.
[6]王晓培.数控机床主轴结构的最优设计[J].工业设计,2012(2):104.
[7]杨树莲,霍亮生.数控机床主轴在线故障诊断新方法的实现[J].机床与液压,2003(4):331-332.
[8]Adam G.Rehorn,Jin Jiang,Peter E.Orban,Evgueni Bordatchev.Modelling and experimental investigation of spindle and cutter dynamics for a high-precision machining center[J].2004,The International Journal of Advanced Manufacturing Technology(11-12):806-815.
[9]敖立文.数控机床主轴部件性能分析[J].科技与企业,2015(4):67-69.
[10]ABELE E,ALTINTAS Y,BRECHER C.Machine tool spindle units[J].Annals of the CIRP,2010,59(2):781-802.
[11]NEUGEBAUER R,DENKENA B,WEGENER K.Mechatronic systems for machine tools[J].CIRP AnnalsManufacturing Technology,2007,56(2):657-686.
[12]谷东伟,申桂香,张英芝,等.数控机床主轴系统可靠性评价[J].中南大学学报(自然科学版),2013,44(2):540-545.
[13]黎加强.数控机床改造的必要性及改造技术要求[J].科技创新与应用,2013(16):97.
[14]范文冲.加工中心主轴系统工作模态识别[D].昆明理工大学,2005.
[15]王玉宝.五轴联动数控加工中心结构动特性分析与优化[D].天津大学,2010.
[16]逄玲.数控机床主轴部件的结构及其维护[J].实践与探索,2011(7):183.
[17]刘德勇.Z535型立式钻床的自动换刀装置设计[J].煤矿机械,2014(6):161-163.
[18]李慧民,赵强.基于Soli Works Simulation的自动换刀装置设计与分析[J].煤矿机械,2014(2):113-114.
[19]张宇,夏晓平.加工中心斗笠式刀库换刀装置设计[J].煤矿机械,2009(3):100-102.
[20]时雨.加工中心换刀装置设计[J].机械工程师,2012(12):155-156.
[21]曹秋霞.小型立式加工中心无机械手自动换刀装置的设计[J].机床与液压,2006(9):54-58.
[22]罗玉龙.数控机床自动换刀装置及其控制研究[D].重庆理工大学,2014.
[23]Wen-kai JIE.The Coupling Characteristic of HSK Toolholder/spindle Interface for High-speed NC Machine Tool[A].Science and Engineering Research Center.Proceedings of 2014International Conference on Applied Mechanics and Mechanical Automation(AMMA 2014)[C].Science and Engineering Research Center,2014:5.
[24]孟超平.数控机床主轴系统延长件研究现状及展望[J].内蒙古科技与经济.
[2]郭伟科,吴智恒,雷群,罗良传,梁澜之.高速电主轴冷却系统DOE优化[J/OL].机械研究与应用,2016(06):103-105,109.
[3]李伟光,朱火美,刘铨权,莫名韶.高速电主轴冷却系统的创新设计[J].制造技术与机床,2009(04):36-39.
[4]王日光.高温风机主轴冷却方式综述[J].风机技术,1998(02):21-24,3-4.
[5]张璐.机床电主轴冷却系统油品问题的原因分析及排除[J].制造技术与机床,2016(04):115-117,122.
[6]王晓培.数控机床主轴结构的最优设计[J].工业设计,2012(2):104.
[7]杨树莲,霍亮生.数控机床主轴在线故障诊断新方法的实现[J].机床与液压,2003(4):331-332.
[8]Adam G.Rehorn,Jin Jiang,Peter E.Orban,Evgueni Bordatchev.Modelling and experimental investigation of spindle and cutter dynamics for a high-precision machining center[J].2004,The International Journal of Advanced Manufacturing Technology(11-12):806-815.
[9]敖立文.数控机床主轴部件性能分析[J].科技与企业,2015(4):67-69.
[10]ABELE E,ALTINTAS Y,BRECHER C.Machine tool spindle units[J].Annals of the CIRP,2010,59(2):781-802.
[11]NEUGEBAUER R,DENKENA B,WEGENER K.Mechatronic systems for machine tools[J].CIRP AnnalsManufacturing Technology,2007,56(2):657-686.
[12]谷东伟,申桂香,张英芝,等.数控机床主轴系统可靠性评价[J].中南大学学报(自然科学版),2013,44(2):540-545.
[13]黎加强.数控机床改造的必要性及改造技术要求[J].科技创新与应用,2013(16):97.
[14]范文冲.加工中心主轴系统工作模态识别[D].昆明理工大学,2005.
[15]王玉宝.五轴联动数控加工中心结构动特性分析与优化[D].天津大学,2010.
[16]逄玲.数控机床主轴部件的结构及其维护[J].实践与探索,2011(7):183.
[17]刘德勇.Z535型立式钻床的自动换刀装置设计[J].煤矿机械,2014(6):161-163.
[18]李慧民,赵强.基于Soli Works Simulation的自动换刀装置设计与分析[J].煤矿机械,2014(2):113-114.
[19]张宇,夏晓平.加工中心斗笠式刀库换刀装置设计[J].煤矿机械,2009(3):100-102.
[20]时雨.加工中心换刀装置设计[J].机械工程师,2012(12):155-156.
[21]曹秋霞.小型立式加工中心无机械手自动换刀装置的设计[J].机床与液压,2006(9):54-58.
[22]罗玉龙.数控机床自动换刀装置及其控制研究[D].重庆理工大学,2014.
[23]Wen-kai JIE.The Coupling Characteristic of HSK Toolholder/spindle Interface for High-speed NC Machine Tool[A].Science and Engineering Research Center.Proceedings of 2014International Conference on Applied Mechanics and Mechanical Automation(AMMA 2014)[C].Science and Engineering Research Center,2014:5.
[24]孟超平.数控机床主轴系统延长件研究现状及展望[J].内蒙古科技与经济.