滚动轴承再制造的行业现状与研究进展
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摘要
作为机械传动系统中的关键基础件,滚动轴承再制造的发展状态和技术特征与一般再制造业均存在差异。从发展历程、再制造分级方法以及再制造工艺流程3个方面总结滚动轴承再制造的行业现状,从剩余寿命理论和实践问题2个方面总结其技术状态,并对滚动轴承再制造业的未来发展趋势做出展望。
As a key basic component of mechanical transmission system, the development status and technical characteristics of rolling bearing remanufacturing are different from those of general remanufacturing industry. The industry status of rolling bearing remanufacturing is summarized from three aspects: development process, remanufacturing classification method and remanufacturing process flow. The technical state is summarized from two aspects of residual life theory and practical problems, and the future development trend of remanufacturing industry on rolling bearing is prospected.
As a key basic component of mechanical transmission system, the development status and technical characteristics of rolling bearing remanufacturing are different from those of general remanufacturing industry. The industry status of rolling bearing remanufacturing is summarized from three aspects: development process, remanufacturing classification method and remanufacturing process flow. The technical state is summarized from two aspects of residual life theory and practical problems, and the future development trend of remanufacturing industry on rolling bearing is prospected.
引文
[1] 徐滨士.再制造技术与应用[M].北京:化学工业出版社,2000:1-6.
[2] 徐滨士.国内外再制造的新发展及未来趋势[C]//促进中部崛起专家论坛暨湖北科技论坛,武汉,2009:7-13.
[3] 邵志强.再制造现状及发展趋势[EB/OL].长沙:三一重工,2011(8):21-22.
[4] SCHAEFFLER.Repair and recondition of rolling bearings[J].Schaeffler Technologies,TPI 207,2017(2):8-12.
[5] ALEXANDER J.Using bearing repair to extend bearing life:for heavy industries[Z].TIMKEN Bearing Repair for Heavy Industries Technical White Paper,USA,2016:1-11.
[6] 长沙轴承修配厂.滚动轴承的修复方法[J].轴承,1972(6):37-48.
[7] 长沙轴承修配厂.废旧轴承修复的质量检查[J].轴承,1973(4):55-58.
[8] HANAU H,PARKER R J,ZARETSKY E V,et al.Bearing restoration by grinding[R].US Army Aviation Systems Command,USAAVSCOM-TR-76-27,1976.
[9] STANLEY D C.Bearing field inspection and refurbishing[C]//Symposium on Propulsion System Structural Integration and Engine Integrity,Naval Post Graduate School,Monterrey,Calif.,1974.
[10] HANAU H.Restoration by grinding of aircraft ball and roller bearings-A manufacture’s viewpoint[C]//Bearing Restoration by Grinding Seminar,AVSCOM,St.Louis,1976:1-23.
[11] PARKER R J,ZARETSKY E V,CHEN S M.Evaluation of ball and roller bearings restored by grinding[C]//Bearing Restoration by Grinding Seminar,AVSCOM,St.Louis,1976:24-58.
[12] BULL H L.Rolling-element bearing restoration-A users viewpoint[C]//Bearing Restoration by Grinding Seminar,AVSCOM,St.Louis,1976:59-66.
[13] HEIN G F.Microeconomic analysis of military aircraft bearing restoration[C]//Bearing Restoration by Grinding Seminar,AVSCOM,St.Louis,1976:67-86.
[14] PARKER R J,ZARETSKY E V,CHEN S M.Evaluation of ball and roller bearings restored by grinding[R].Glenn Research Center,NASA TM-X-73440,Cleveland,1976.
[15] COY J J,ZARETSKY E V,COWGILL G R.Fatigue life analysis of restored and refurbished bearings[R].Glenn Research Center,NASA TN D-8486,Cleveland,1977.
[16] ZARETSKY E V.Effects of surface removal on rolling-element fatigue[R].Glenn Research Center,NASA TM-88871,Cleveland,1987.
[17] TIMKEN.Leaders in aerospace bearing services[N/OL].https://www.bearinginspectioninc.com/,2008.
[18] SCHAEFFLER.Repair,diagnosis & training of aerospace bearing[N/OL].https://www.schaeffler.com.au/content.schaeffler.au/en/products-and-solutions/industrial/industry_solutions/aerospace/refurbish-ment/index.jsp,2018.
[19] SKF.航空发动机服务[N/OL].http://www.skf.com/cn/zh/industry-solutions/aerospace/services/aeroengine-services/index.html,2018.
[20] 刘冰.滚动轴承的修复[J].国外轴承,1992(4):19-25.
[21] ZARETSKY E V,BRANZAI E V.Effect of rolling bearing refurbishment and restoration on bearing life and reliability[R].Glenn research center,NASA TM-2005-212966,Cleveland,2005.
[22] ZARETSKY E V,BRANZAI E V.Model specification for rework of aircraft engine,poser transmission,and accessory/auxiliary ball and roller bearings[R].Glenn Research Center,NASA TP-2007-214463,Cleveland,2007.
[23] ZARETSKY E V.Rolling bearing steels-a technical and historical perspective[R].Glenn Research Center,NASA TM 2012-217445,Cleveland,2012.
[24] ZARETSKY E V,BRANZAI E V.Rolling-bearing service life based on probable cause for removal-a tutorial[C]//Society of Tribologists and Lubrication Engineers Annual Meeting and Exhibition,2014:739-744.
[25] ZAMZAM G,FARSHID S,ADITYA W,et al.Experimental and analytical investigation of effects of refurbishing on rolling contact fatigue[J].Wear,2017,392/393:190-201.
[26] CHEN L,XIA X T,ZHENG H T,et al.Rework solution method on large size radial roller bearings[J].Journal of the Brazilian Society of Mechanical Sciences and Engineering,2016,38(4):1249-1260.
[27] MICHAEL N K,MATTHEW R E.Repair as an option to extend bearing life and performance[EB/OL].SAE Technical Paper 2007-01-4234,https://doi.org/10.4271/2007-01-4234.
[28] DARISUREN S,AMANOV A,KIM J,et al.Remanufacturing process and improvement in fatigue life of spherical roller bearings[J].Journal of the Korean Society of Tribologists and Lubrication Engineers,2014(30):350-355.
[29] FRANCK P.Remanufacturing bearings[J].SKF Evolution,2018(3):3-5.
[30] ALEXANDER J.A case for bearing repair:bearing repair provides a valuable alternative to replacement for aggregates producers[Z].TIMKEN Bearing Repair Technical White Paper,USA,2012(11):1-4.
[31] HEIKE S.The benefits of remanufacturing rolling bearings[J].SKF Evolution,2012(3):5-9.
[32] 刘原行.浅析滚动轴承的修复问题[J].黑龙江科学,2014,5(7):248.
[33] 李烈柳,李中煜.滚动轴承的安装与修复技术[J].农业机械,2010(1):57.
[34] 赵云河.大型滚动轴承修复实例[J].冶金设备管理与维修,1995(3):33-35.
[35] 王敏.滚动轴承刷镀修复工艺[J].中小型电机,2003,30(1):75.
[36] LUNDBERG G,PALMGREN A.Dynamic capacity of rolling bearings[J].Journal of Applied Mechanics-Transactions of the Asme,1947,7(3)1-52.
[37] CHALSMA J,ZARETSKY E V.Design for life,plan for death[J].Machine Design,1994(66):55-59.
[38] HARRIS T A.Rolling bearing analysis[J].New York:CRC Press Inc,2006:378-401.
[39] 合金结构钢:GB/T 3077—2015[S].
[40] 渗碳轴承钢:GB/T 3203—2016[S].
[41] 小天.钢丝滚道轴承[J].轴承,1958(2):41-47.
[42] 铝合金压铸件:GB/T 15114—2009[S].
[43] 弹簧钢:GB/T 1222—2016[S].
[2] 徐滨士.国内外再制造的新发展及未来趋势[C]//促进中部崛起专家论坛暨湖北科技论坛,武汉,2009:7-13.
[3] 邵志强.再制造现状及发展趋势[EB/OL].长沙:三一重工,2011(8):21-22.
[4] SCHAEFFLER.Repair and recondition of rolling bearings[J].Schaeffler Technologies,TPI 207,2017(2):8-12.
[5] ALEXANDER J.Using bearing repair to extend bearing life:for heavy industries[Z].TIMKEN Bearing Repair for Heavy Industries Technical White Paper,USA,2016:1-11.
[6] 长沙轴承修配厂.滚动轴承的修复方法[J].轴承,1972(6):37-48.
[7] 长沙轴承修配厂.废旧轴承修复的质量检查[J].轴承,1973(4):55-58.
[8] HANAU H,PARKER R J,ZARETSKY E V,et al.Bearing restoration by grinding[R].US Army Aviation Systems Command,USAAVSCOM-TR-76-27,1976.
[9] STANLEY D C.Bearing field inspection and refurbishing[C]//Symposium on Propulsion System Structural Integration and Engine Integrity,Naval Post Graduate School,Monterrey,Calif.,1974.
[10] HANAU H.Restoration by grinding of aircraft ball and roller bearings-A manufacture’s viewpoint[C]//Bearing Restoration by Grinding Seminar,AVSCOM,St.Louis,1976:1-23.
[11] PARKER R J,ZARETSKY E V,CHEN S M.Evaluation of ball and roller bearings restored by grinding[C]//Bearing Restoration by Grinding Seminar,AVSCOM,St.Louis,1976:24-58.
[12] BULL H L.Rolling-element bearing restoration-A users viewpoint[C]//Bearing Restoration by Grinding Seminar,AVSCOM,St.Louis,1976:59-66.
[13] HEIN G F.Microeconomic analysis of military aircraft bearing restoration[C]//Bearing Restoration by Grinding Seminar,AVSCOM,St.Louis,1976:67-86.
[14] PARKER R J,ZARETSKY E V,CHEN S M.Evaluation of ball and roller bearings restored by grinding[R].Glenn Research Center,NASA TM-X-73440,Cleveland,1976.
[15] COY J J,ZARETSKY E V,COWGILL G R.Fatigue life analysis of restored and refurbished bearings[R].Glenn Research Center,NASA TN D-8486,Cleveland,1977.
[16] ZARETSKY E V.Effects of surface removal on rolling-element fatigue[R].Glenn Research Center,NASA TM-88871,Cleveland,1987.
[17] TIMKEN.Leaders in aerospace bearing services[N/OL].https://www.bearinginspectioninc.com/,2008.
[18] SCHAEFFLER.Repair,diagnosis & training of aerospace bearing[N/OL].https://www.schaeffler.com.au/content.schaeffler.au/en/products-and-solutions/industrial/industry_solutions/aerospace/refurbish-ment/index.jsp,2018.
[19] SKF.航空发动机服务[N/OL].http://www.skf.com/cn/zh/industry-solutions/aerospace/services/aeroengine-services/index.html,2018.
[20] 刘冰.滚动轴承的修复[J].国外轴承,1992(4):19-25.
[21] ZARETSKY E V,BRANZAI E V.Effect of rolling bearing refurbishment and restoration on bearing life and reliability[R].Glenn research center,NASA TM-2005-212966,Cleveland,2005.
[22] ZARETSKY E V,BRANZAI E V.Model specification for rework of aircraft engine,poser transmission,and accessory/auxiliary ball and roller bearings[R].Glenn Research Center,NASA TP-2007-214463,Cleveland,2007.
[23] ZARETSKY E V.Rolling bearing steels-a technical and historical perspective[R].Glenn Research Center,NASA TM 2012-217445,Cleveland,2012.
[24] ZARETSKY E V,BRANZAI E V.Rolling-bearing service life based on probable cause for removal-a tutorial[C]//Society of Tribologists and Lubrication Engineers Annual Meeting and Exhibition,2014:739-744.
[25] ZAMZAM G,FARSHID S,ADITYA W,et al.Experimental and analytical investigation of effects of refurbishing on rolling contact fatigue[J].Wear,2017,392/393:190-201.
[26] CHEN L,XIA X T,ZHENG H T,et al.Rework solution method on large size radial roller bearings[J].Journal of the Brazilian Society of Mechanical Sciences and Engineering,2016,38(4):1249-1260.
[27] MICHAEL N K,MATTHEW R E.Repair as an option to extend bearing life and performance[EB/OL].SAE Technical Paper 2007-01-4234,https://doi.org/10.4271/2007-01-4234.
[28] DARISUREN S,AMANOV A,KIM J,et al.Remanufacturing process and improvement in fatigue life of spherical roller bearings[J].Journal of the Korean Society of Tribologists and Lubrication Engineers,2014(30):350-355.
[29] FRANCK P.Remanufacturing bearings[J].SKF Evolution,2018(3):3-5.
[30] ALEXANDER J.A case for bearing repair:bearing repair provides a valuable alternative to replacement for aggregates producers[Z].TIMKEN Bearing Repair Technical White Paper,USA,2012(11):1-4.
[31] HEIKE S.The benefits of remanufacturing rolling bearings[J].SKF Evolution,2012(3):5-9.
[32] 刘原行.浅析滚动轴承的修复问题[J].黑龙江科学,2014,5(7):248.
[33] 李烈柳,李中煜.滚动轴承的安装与修复技术[J].农业机械,2010(1):57.
[34] 赵云河.大型滚动轴承修复实例[J].冶金设备管理与维修,1995(3):33-35.
[35] 王敏.滚动轴承刷镀修复工艺[J].中小型电机,2003,30(1):75.
[36] LUNDBERG G,PALMGREN A.Dynamic capacity of rolling bearings[J].Journal of Applied Mechanics-Transactions of the Asme,1947,7(3)1-52.
[37] CHALSMA J,ZARETSKY E V.Design for life,plan for death[J].Machine Design,1994(66):55-59.
[38] HARRIS T A.Rolling bearing analysis[J].New York:CRC Press Inc,2006:378-401.
[39] 合金结构钢:GB/T 3077—2015[S].
[40] 渗碳轴承钢:GB/T 3203—2016[S].
[41] 小天.钢丝滚道轴承[J].轴承,1958(2):41-47.
[42] 铝合金压铸件:GB/T 15114—2009[S].
[43] 弹簧钢:GB/T 1222—2016[S].