AZ91筒形件旋压的组织演化及微/纳力学性能
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摘要
采用强力正旋的方式对AZ91镁合金筒形件进行多道次旋压,通过光学显微镜(OM)和配有电子背散射衍射和能谱的扫描电子显微镜(SEM-EBSD-EDS)对不同旋压道次的微观组织演化进行观察,结合EDS和X射线衍射(XRD)对筒形件的物相进行分析,通过纳米压痕试验对不同旋压道次镁合金的微区力学性能进行测试。研究结果表明:当AZ91镁合金筒形件的壁厚减薄率达到88.3%时,表面成形良好,无裂纹、褶皱产生;在旋压的初期,主要为外壁发生塑性变形,随着旋压变形量的增加,筒形件内外壁变形趋于一致,组织均匀,脆性相Mg_(17)Al_(12)发生破碎,呈流线形弥散地分布在镁合金内部,同时镁合金晶粒得到细化,并发生动态再结晶;随着变形量的增加,筒形件的强度提高,硬度最高可达1.036 GPa,强化方式主要为第二相弥散强化和细晶强化。
Multi-pass spinning of AZ91 magnesium alloy tube was conducted by power forward spinning. The microstructural evolution,phase structure and micromechanical properties were examined by optical microscope, SEM-EBSD-EDS, and nano-indentation tests,respectively. The results show that when the wall thickness of AZ91 magnesium alloy tube decreases by 88.3%, the surface is w ell formed without cracks or folds. At the initial stage of spinning, plastic deformation mainly occurs on the outer surface of magnesium alloy. As the spinning deformation increases, the deformation of the inner and outer surfaces tends to be consistent. The brittle phase Mg_(17)Al_(12) breaks down and is distributed in a streamline shape in the magnesium alloy. At the same time, the grain of magnesium alloy is refined and dynamic recrystallization occurs. With the increase of deformation, the strength of tubular parts increases and the hardness is up to 1.036 GPa. The strengthening modes mainly include second phase dispersion strengthening and fine grain strengthening.
Multi-pass spinning of AZ91 magnesium alloy tube was conducted by power forward spinning. The microstructural evolution,phase structure and micromechanical properties were examined by optical microscope, SEM-EBSD-EDS, and nano-indentation tests,respectively. The results show that when the wall thickness of AZ91 magnesium alloy tube decreases by 88.3%, the surface is w ell formed without cracks or folds. At the initial stage of spinning, plastic deformation mainly occurs on the outer surface of magnesium alloy. As the spinning deformation increases, the deformation of the inner and outer surfaces tends to be consistent. The brittle phase Mg_(17)Al_(12) breaks down and is distributed in a streamline shape in the magnesium alloy. At the same time, the grain of magnesium alloy is refined and dynamic recrystallization occurs. With the increase of deformation, the strength of tubular parts increases and the hardness is up to 1.036 GPa. The strengthening modes mainly include second phase dispersion strengthening and fine grain strengthening.
引文
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[3]Pan Fusheng,Zhang Jing,Wang Jingfeng et al.Transactions of Nonferrous Metals Society of China[J],2010,20(7):1249
[4]Ali Yahia,Qiu Dong,Jiang Bin et al.Journal of Alloys and Compounds[J],2015,619:639
[5]Zhao Yuanhua(赵源华),Chen Yungui(陈云贵),Zhao Dong(赵东)et al.Rare Metal Materials and Engineering(稀有金属材料与工程)[J],2010,39(8):1470
[6]Sun Jie,Jin Li,Dong Jie et al.Materials characterization[J],2016,119:195
[7]Chen Yuanli,Jin Li,Dong Jie et al.Materials Characterization[J],2016,118:363
[8]Jing Su,Mehdi Sanjari,Abu Syed H Kabir et al.Scripta Materialia[J],2016,113:198
[9]Liu Jinhai(刘金海),Li Guolu(李国禄),Liu Gensheng(刘根生).Light Alloy Fabrication Technology(轻合金加工技术)[J],2001,29(8):1
[10]Zhao Yunhao(赵云豪),Li Yanli(李彦利).Spinning Technology and Application(旋压技术与应用)[M].Beijing:China Machine Press,2002:1
[11]Zhang Lijun(张利军),Shen Wei(申伟),Cao Ercong(曹尔聪).Tool Engineering(工具技术)[J],2013,47(7):44
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[13]Zhao Gangyao(赵刚要),Tu Shanjun(涂善俊),Zhang Ranyang(张冉阳)et al.Journal of Plasticity Engineering(塑性工程学报)[J],2014,21(2):116
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