基于数字散斑相关法的双金属复层板应变光学检测问题研究
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摘要
双金属复层板具有优良的综合性能,广泛应用于航空、航天、汽车等领域。在制造过程中其成形性能发生了较大变化,传统单一金属的研究方法大多不能适应新材料发展的需要,严重阻碍了双金属复层材料产业化的进程。提出采用数字散斑相关方法应用于双金属复层材料结构及现场工程变形测量;分析了国内外研究现状及存在的科学问题,揭示了严格数字散斑相关方法理论应用在复层材料的应变光学检测和成形性能的机理和研究内容,该方案预计获得的4个应变数值相互对比验证,能互相提高应变精度达5%,并达到再现材料应变历史及动态跟踪、提高全场应变精度检测、优化材料配置比例及完善成形性能的目的。
Bimetallic clad plates have excellent comprehensive performances and are widely used in aviation,aerospace,automotive and other fields.During the process of manufacturing,the great changes of formability have taken place.Most of the traditional single metal research methods can not meet the needs of the development of new materials,which seriously hinders the industrialization of bi-metal cladding materials.Aiming at this problem,a digital speckle correlation method was proposed to apply in the bi-metal cladding material structure and field engineering deformation measurement.The domestic and foreign research situations at present and existing science problems were analyzed,the strict theory of digital speckle correlation method used in strain optics testing and the mechanism of forming performance for cladding materials were revealed,and the related research content were studied.The proposed four strain values were verified by mutual comparison,which can improve the strain accuracy by 5%,and achieve the purpose of reproducing material strain history and dynamic tracking,improving the full field strain accuracy detection,optimizing the material configuration ratio and perfecting the forming performance.
Bimetallic clad plates have excellent comprehensive performances and are widely used in aviation,aerospace,automotive and other fields.During the process of manufacturing,the great changes of formability have taken place.Most of the traditional single metal research methods can not meet the needs of the development of new materials,which seriously hinders the industrialization of bi-metal cladding materials.Aiming at this problem,a digital speckle correlation method was proposed to apply in the bi-metal cladding material structure and field engineering deformation measurement.The domestic and foreign research situations at present and existing science problems were analyzed,the strict theory of digital speckle correlation method used in strain optics testing and the mechanism of forming performance for cladding materials were revealed,and the related research content were studied.The proposed four strain values were verified by mutual comparison,which can improve the strain accuracy by 5%,and achieve the purpose of reproducing material strain history and dynamic tracking,improving the full field strain accuracy detection,optimizing the material configuration ratio and perfecting the forming performance.
引文
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[16]YAMAGUCHI I.A laser-speckle strain gage[J].Journal of Physis E:Scientific Instruments,1981,14:1270-1273.
[17]PETERS W H,RANSON W F.Digital image techniques in experimental stress analysis[J].Optical Engineering,1982,21(3):427-431.
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[19]DAI X J,YANG F J,CHEN Z N,et al.Strain field estimation based on digital image correlation and radial basis function[J].Optics and Lasers in Engineering,2015,65:64-72.
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[21]CHENG T,XU X H,CAI Y L,et al.Investigation of portevin-le chatelier effect in 5456Al-based alloy using digital image correlation[J].Optics and Lasers in Engineering,2015,65:89-92.
[22]LIONELLO G,SIRIEIX C,BALEANI M.An effective procedure to create a speckle pattern on biological soft tissue for digital image correlation measurements[J].Journal of the mechanical behavior of biomedical materials,2014,39:1-8.
[23]MARZOUK M,JAIN M,SHANKAR S.Effect of Sr-modifi cation on the bendability of cast aluminum alloy A356 using digital image correlation method[J].Materials Science&Engineering A,2014,598:277-287.
[24]SUTTON M A,TURNER H A,BRUCK H A,et al.Full-field representation of discretely sampled surface deformation for displacement and strain analysis[J].Experimental Mechanics,1991,31(2):168-17.
[25]PAN B,WANG Q.Single-camera microscopic stereo digital image correlation using a diffraction grating[J].Optics Express,2013,21(21):25056-25068.
[26]WU L F,ZHU J G,et al.A modified virtual point model of the 3DDIC technique using a single camera and a bi-prism[J].Measurement Science and Technology,2014,25:115008.
[27]MARIE-CHRISTINE Z,IRENE Z,TUNHE Z,et al.At-wavelength optics characterisation via X-ray speckle-and grating-based unified modulated pattern analysis[J]. Optics Express, 2018, 26(4):4989-5004.
[28]YU Z,MA K,WANG Z,et al.Surface modeling method for aircraft engine blades by using speckle patterns based on the virtual stereo vision system[J].Optics Comunications,2018,411:33-39.
[29]MENG X,LI Y,LI H,et al.Right atrial function in patients with pulmonary hypertension:A study with two-dimensional speckle-tracking echocardiography[J].International Journal of Cardiology,2018,255:200-205.
[30]XU F,WANG J,ZHU D,et al.Speckle noise reduction technique for Lidar echo signal based on selfadaptive pulse-matching independent component analysis[J].Optics and Lasers in Engineering,2018,103:92-99.
[31]YAN Y H,CHEN Y,Li H,et al.In-plane microdisplacement measurement based on digital speckle correlation method in frequency domain[J].Infrared and Laser Engineering,2014,43(4):1301-1305.
[32]JIANG Aimin,LI Gaochun,GUO Yu,et al.Investigation on adhesive interface specimen deformation and failure process under tension using digital speckle correlation method[J].Journal of Aerospace Power,2014,29(5):1242-1248.姜爱民,李高春,郭宇,等.黏接界面试件拉伸变形破坏过程的数字散斑相关方法分析[J].航空动力学报,2014,29(5):1242-1248.
[33]MI Honglin.Digital speckle correlation method and its application in testing materials strength[J].Laser Journal,2014,35(4):31-32.米红林.数字散斑相关法及其在材料强度测试中的应用[J].激光杂志,2014,35(4):31-32.
[34]WANG Xian,MA Shaopeng,CHEN Junda,et al.Global optimization model for digital speckle correlation method[J].Journal of Beijing Institute of Technology,2011,31(5):505-508,566.王显,马少鹏,陈俊达,等.数字散斑相关方法的全场优化表述[J].北京理工大学学报,2011,31(5):505-508,566.
[35]CHEN Z X,LIANG J,GUO C,et al.Application of the speckle technique for three-dimensional deformation measurement[J].Optical Engineering,2012,51(1):013604-1-013604-7.
[36]ZHANG Dehai,LIANG Jin,TANG Zhengzhong,et al.New measuring method of large size measurement based on close range photogrammetry and 3Doptical measurement[J].China Mechanical Engineering,2009,20(7):817-822.张德海,梁晋,唐正宗,等.基于近景摄影测量和三维光学测量的大幅面测量新方法[J].中国机械工程,2009,20(7):817-822.
[36]ZHANG Dehai,CUI Guoying,BAI Daiping,et al.Research on advanced measurement technology applied for advanced materials[J].Forging&Stamping Technology,2013,38(5):1-7.张德海,崔国英,白代萍,等.用于先进材料的先进检测技术研究[J].锻压技术,2013,38(5):1-7.
[37]ZHANG Dehai,LIU Chunling,LI Yanqin,et al.Research on experimental application and surface reconstruction in reverse engineering[J].Forging&Stamping Technology,2016,41(6):115-121.张德海,刘春玲,李艳芹,等.逆向工程曲面重建及实验应用研究[J].锻压技术,2016,41(6):115-121.
[38]ZHANG Jianlong,PAN Xin,HE Lei,et al.Error analysis of optical system for full-view and high-precision three-dimensional measuring instrument[J].Journal of Applied Optics,2018,39(3):392-399.张建隆,潘鑫,贺磊,等.全视角高精度三维测量仪光学系统误差分析研究[J].应用光学,2018,39(3):392-399.
[2] ZHENG S J,BEYERLEIN I J,WANG J,et al.Mara.Deformation twinning mechanisms from bimetal interfaces as revealed by in situ straining in the TEM[J].ACTA Materials,2012,60:5858-5866.
[3] WANG Xiaoguang,LIANG Jin,YOU Wei,et al.3Dfull field displacement measurement of seismic shaking table experiment[J].Journal of Applied Optics,2016,37(4):567-572.王晓光,梁晋,尤威,等.地震振动台实验三维全场位移测量的研究[J].应用光学,2016,37(4):567-572.
[4] LI B M,XU G M,GUI J Z.Inversion solidification cladding of H90-steel[J].International Journal of Iron and Steel Research,2008,15(4):51-56.
[5] SHATIL G,SAIMOTO A,REN X J.Ductile-brittle fatigue and fracture behaviour of aluminium/PMMA bimaterial 3PB specimens[J].Engineering Fracture Mechanics,2008,75(3-4):674-681.
[6] BAKER M.Simulation of crack propagation in mixed mode and at biomaterial interfaces using trial cracks[J].Computational Materials Science,2009,45(3):680-683.
[7] SHENG L Y,YANG F,XI T F,et al.Influence of heat treatment on interface of Cu/Al bimetal composite fabricated[J].Composites:Part B,2011,42,1468-1473.
[8] LIU H W,GUO C.Forming limit diagram of Cu-Al clad[J].Materials Science&Technology,2010,18(4):562-563.
[9] YUAN Y,HUANG J Y,PENG X L,et al.Accurate displacement measurement via a self-adaptive digital image correlation method based on a weighted ZNSSD criterion[J].Optics and Lasers in Engineering,2014,52:75-85.
[10]ZHANG Dehai,LI Yanqin,XIE Guizhong,et al.Reverse engineering application of 3D optical scanning technology[J].Journal of Applied Optics,2015,36(4):519-525.张德海,李艳芹,谢贵重,等.三维光学扫描技术逆向工程应用研究[J].应用光学,2015,36(4):519-525.
[11]CARROLL J D,ABUZAID W,LAMBROS J,et al.High resolution digital image correlation measurements of strain accumulation in fatigue crack growth[J].International Journal of Fatigue,2013,57:140-150.
[12]XIA S,GDOUTOU A,RAVICHANDRAN G.Diffraction assisted image correlation:a novel method for measuring three-dimensional deformation using two-dimensional digital image correlation[J].Experimental Mechanics,2013,53:755-765.
[13]WANG Q H,JI C C,LI L,et al.Dual-view integral imaging 3Ddisplay by using orthogonal polarizer array and polarization switcher[J].Optics Express,2016,24(1):1-16.
[14]MARCINIAK B,MARCINIAK T,LUTOWSKI Z,et al.Usage of digital image correlation in analysis of cracking processes[J].Image Process Commun,2013,17:21-28.
[15]XIE H M,KANG Y L.Digital image correlation technique[J].Optics and Lasers in Engineering,2015,65(2):1-2.
[16]YAMAGUCHI I.A laser-speckle strain gage[J].Journal of Physis E:Scientific Instruments,1981,14:1270-1273.
[17]PETERS W H,RANSON W F.Digital image techniques in experimental stress analysis[J].Optical Engineering,1982,21(3):427-431.
[18]WANG Z Y,KIEU H,NGUYEN H,et al.Digital image correlation in experimental mechanics and image registration in computer vision:Similarities,differences and complements[J].Optics and Lasers in Engineering,2015,65:18-27.
[19]DAI X J,YANG F J,CHEN Z N,et al.Strain field estimation based on digital image correlation and radial basis function[J].Optics and Lasers in Engineering,2015,65:64-72.
[20]JIN G C,WU Z,BAO N,et al.Digital speckle correlation method with compensation technique for strain field measurement[J].Optics and Laser in Engineering,2003,39:457-464.
[21]CHENG T,XU X H,CAI Y L,et al.Investigation of portevin-le chatelier effect in 5456Al-based alloy using digital image correlation[J].Optics and Lasers in Engineering,2015,65:89-92.
[22]LIONELLO G,SIRIEIX C,BALEANI M.An effective procedure to create a speckle pattern on biological soft tissue for digital image correlation measurements[J].Journal of the mechanical behavior of biomedical materials,2014,39:1-8.
[23]MARZOUK M,JAIN M,SHANKAR S.Effect of Sr-modifi cation on the bendability of cast aluminum alloy A356 using digital image correlation method[J].Materials Science&Engineering A,2014,598:277-287.
[24]SUTTON M A,TURNER H A,BRUCK H A,et al.Full-field representation of discretely sampled surface deformation for displacement and strain analysis[J].Experimental Mechanics,1991,31(2):168-17.
[25]PAN B,WANG Q.Single-camera microscopic stereo digital image correlation using a diffraction grating[J].Optics Express,2013,21(21):25056-25068.
[26]WU L F,ZHU J G,et al.A modified virtual point model of the 3DDIC technique using a single camera and a bi-prism[J].Measurement Science and Technology,2014,25:115008.
[27]MARIE-CHRISTINE Z,IRENE Z,TUNHE Z,et al.At-wavelength optics characterisation via X-ray speckle-and grating-based unified modulated pattern analysis[J]. Optics Express, 2018, 26(4):4989-5004.
[28]YU Z,MA K,WANG Z,et al.Surface modeling method for aircraft engine blades by using speckle patterns based on the virtual stereo vision system[J].Optics Comunications,2018,411:33-39.
[29]MENG X,LI Y,LI H,et al.Right atrial function in patients with pulmonary hypertension:A study with two-dimensional speckle-tracking echocardiography[J].International Journal of Cardiology,2018,255:200-205.
[30]XU F,WANG J,ZHU D,et al.Speckle noise reduction technique for Lidar echo signal based on selfadaptive pulse-matching independent component analysis[J].Optics and Lasers in Engineering,2018,103:92-99.
[31]YAN Y H,CHEN Y,Li H,et al.In-plane microdisplacement measurement based on digital speckle correlation method in frequency domain[J].Infrared and Laser Engineering,2014,43(4):1301-1305.
[32]JIANG Aimin,LI Gaochun,GUO Yu,et al.Investigation on adhesive interface specimen deformation and failure process under tension using digital speckle correlation method[J].Journal of Aerospace Power,2014,29(5):1242-1248.姜爱民,李高春,郭宇,等.黏接界面试件拉伸变形破坏过程的数字散斑相关方法分析[J].航空动力学报,2014,29(5):1242-1248.
[33]MI Honglin.Digital speckle correlation method and its application in testing materials strength[J].Laser Journal,2014,35(4):31-32.米红林.数字散斑相关法及其在材料强度测试中的应用[J].激光杂志,2014,35(4):31-32.
[34]WANG Xian,MA Shaopeng,CHEN Junda,et al.Global optimization model for digital speckle correlation method[J].Journal of Beijing Institute of Technology,2011,31(5):505-508,566.王显,马少鹏,陈俊达,等.数字散斑相关方法的全场优化表述[J].北京理工大学学报,2011,31(5):505-508,566.
[35]CHEN Z X,LIANG J,GUO C,et al.Application of the speckle technique for three-dimensional deformation measurement[J].Optical Engineering,2012,51(1):013604-1-013604-7.
[36]ZHANG Dehai,LIANG Jin,TANG Zhengzhong,et al.New measuring method of large size measurement based on close range photogrammetry and 3Doptical measurement[J].China Mechanical Engineering,2009,20(7):817-822.张德海,梁晋,唐正宗,等.基于近景摄影测量和三维光学测量的大幅面测量新方法[J].中国机械工程,2009,20(7):817-822.
[36]ZHANG Dehai,CUI Guoying,BAI Daiping,et al.Research on advanced measurement technology applied for advanced materials[J].Forging&Stamping Technology,2013,38(5):1-7.张德海,崔国英,白代萍,等.用于先进材料的先进检测技术研究[J].锻压技术,2013,38(5):1-7.
[37]ZHANG Dehai,LIU Chunling,LI Yanqin,et al.Research on experimental application and surface reconstruction in reverse engineering[J].Forging&Stamping Technology,2016,41(6):115-121.张德海,刘春玲,李艳芹,等.逆向工程曲面重建及实验应用研究[J].锻压技术,2016,41(6):115-121.
[38]ZHANG Jianlong,PAN Xin,HE Lei,et al.Error analysis of optical system for full-view and high-precision three-dimensional measuring instrument[J].Journal of Applied Optics,2018,39(3):392-399.张建隆,潘鑫,贺磊,等.全视角高精度三维测量仪光学系统误差分析研究[J].应用光学,2018,39(3):392-399.